journal article·2026-06

Deformation behavior of ultra-thin-walled microchannel structures in soft mold roll forming

Zhuangzhuang Wang, Jialin Zhu, Chunju Wang, Zhenwu Ma

Publisher page

Abstract

No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.

Source: Not provided · Quality: missing

Research context

OpenAlex topics: Heat Transfer and Optimization · Fuel Cells and Related Materials · Injection Molding Process and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (22)

Show source-provided references
1. Huya-Kouadio J, James B, Houchins C (2018) Meeting cost and manufacturing expectations for automotive fuel cell bipolar plates. ECS Trans 83(1):93–109. https://doi.org/10.1149/08301.0093ecst10.1149/08301.0093ecst ↗
2. Thompson S, James B, Huya-Kouadio J et al (2018) Direct hydrogen fuel cell electric vehicle cost analysis: system and high-volume manufacturing description, validation, and outlook. J Power Sources 399:304–313. https://doi.org/10.1016/j.jpowsour.2018.07.10010.1016/j.jpowsour.2018.07.100 ↗
3. Maarawi Chidraoui A, Anxionnaz-Minvielle Z, Coste P, Di Miceli Raimondi N, Cabassud M (2025) Mass transfer investigation in liquid-liquid two-phase flow in a corrugated millichannel. Chem Eng J Adv 22:100458. https://doi.org/10.1016/j.ceja.2025.10073910.1016/j.ceja.2025.100739 ↗
4. Wang J, Xu Z, Xue S, Shan D, Xu J, Guo B (2025) A novel strategy for improving the formability of surface arrayed micro-grooves by constructing dual-gradient microstructures. J Mater Process Technol 344:117165. https://doi.org/10.1016/j.jmatprotec.2025.11904910.1016/j.jmatprotec.2025.119049 ↗
5. Porstmann S, Wannemacher T, Drossel W (2020) A comprehensive comparison of state-of-the-art manufacturing methods for fuel cell bipolar plates including anticipated future industry trends. J Manuf Process 60:366–383. https://doi.org/10.1016/j.jmapro.2020.10.04110.1016/j.jmapro.2020.10.041 ↗
6. Wang H, Zhu X, Chen R, Yang Y, Ye D, Liao Q (2022) Two-phase mass transport model for microfluidic fuel cell with narrow electrolyte flow channel. Appl Energy 322:119428. https://doi.org/10.1016/j.apenergy.2022.11945610.1016/j.apenergy.2022.119456 ↗
7. Cai Z, Wang M, Li M (2014) Study on the continuous roll forming process of swept surface sheet metal part. J Mater Process Technol 214(9):1820–1827. https://doi.org/10.1016/j.jmatprotec.2014.03.03310.1016/j.jmatprotec.2014.03.033 ↗
8. Chen W, Jiang J, Li D, Zou T, Peng Y (2019) Flower pattern and roll positioning design for the cage roll forming process of ERW pipes. J Mater Process Technol 264:295–312. https://doi.org/10.1016/j.jmatprotec.2018.09.00710.1016/j.jmatprotec.2018.09.007 ↗
9. Moneke M, Groche P (2021) Control of residual stresses in roll forming through targeted adaptation of the roll gap. J Mater Process Technol 294:117106. https://doi.org/10.1016/j.jmatprotec.2021.11712910.1016/j.jmatprotec.2021.117129 ↗
10. Lee Y, Ke K, Chang N, Yang S (2018) Development of an UV rolling system for fabrication of micro/nano structure on polymeric films using a gas-roller-sustained seamless PDMS mold. Microsyst Technol 24:2941–2948. https://doi.org/10.1007/s00542-017-3683-310.1007/s00542-017-3683-3 ↗
11. Zhang J, Chen Z, Zhang H, Zeng Y, Zhang X (2024) Investigation of roll forming process and quality control factors for metal bipolar plates. Int J Hydrogen Energy 93:898–909. https://doi.org/10.1016/j.ijhydene.2024.10.43310.1016/j.ijhydene.2024.10.433 ↗
12. Liu X, Hua L (2010) Fabrication of metallic bipolar plate for proton exchange membrane fuel cells by rubber pad forming. J Power Sources 195:8177–8184. https://doi.org/10.1016/j.jpowsour.2010.06.07810.1016/j.jpowsour.2010.06.078 ↗
13. Jin C, Jeong M, Kang C (2014) Effect of rubber forming process parameters on micro-patterning of thin metallic plates. Procedia Eng 81:1439–1444. https://doi.org/10.1016/j.proeng.2014.10.17010.1016/j.proeng.2014.10.170 ↗
14. Teng F, Wang H, Sun J, Kong X, Sun J, Zhang S (2021) Thickness analysis of complex two-step micro-groove on plate during rubber pad forming process. Proc Inst Mech Eng C J Mech Eng Sci 235(1):122–135. https://doi.org/10.1177/095440622093392210.1177/0954406220933922 ↗
15. Wang C, Wang H, Wang Y, Chen G, Zhu Q, Zhang P (2022) Investigation on forming methods in rubber pad forming process used for fabricating Cu/Ni clad foil microchannel. J Manuf Process 76:771–785. https://doi.org/10.1016/j.jmapro.2022.03.00510.1016/j.jmapro.2022.03.005 ↗
16. Liu Y, Ji K, Zhang Y, Song Y, Yin F (2023) Effect of grain size on fine micro-blanking for Inconel 718 foil. J Manuf Process 107:472–484. https://doi.org/10.1016/j.jmapro.2023.10.02210.1016/j.jmapro.2023.10.022 ↗
17. Ma Q, Wang Z, Ye J, Wang C, Ma Z (2025) Investigation of the soft mold roll forming process for microchannel structures. Mater Today Commun 45:112449. https://doi.org/10.1016/j.mtcomm.2025.11244910.1016/j.mtcomm.2025.112449 ↗
18. Wang H, Wei Z, Teng F, Zhang P, Sun JJ, Ji S (2018) Numerical simulation and experiment research on forming of two-step channel based on rubber pad pressing. Int J Adv Manuf Technol 101(5–8):2175–2189. https://doi.org/10.1007/s00170-018-3091-610.1007/s00170-018-3091-6 ↗
19. Belhassen L, Koubaa S, Wali M, Dammak F (2016) Numerical prediction of springback and ductile damage in rubber-pad forming process of aluminum sheet metal. Int J Mech Sci 117:218–226. https://doi.org/10.1016/j.ijmecsci.2016.08.01510.1016/j.ijmecsci.2016.08.015 ↗
20. Chan W, Fu M, Yang B (2012) Experimental studies of the size effect affected microscale plastic deformation in micro upsetting process. Mater Sci Eng A 534:374–383. https://doi.org/10.1016/j.msea.2011.11.08310.1016/j.msea.2011.11.083 ↗
21. Xu Z, Peng L, Yi P, Lai X (2019) An investigation on the formability of sheet metals in the micro/meso scale hydroforming process. Int J Mech Sci 150:265–276. https://doi.org/10.1016/j.ijmecsci.2018.10.03310.1016/j.ijmecsci.2018.10.033 ↗
22. Liu Y, Hua L, Lan J, Wei X (2010) Studies of the deformation styles of the rubber-pad forming process used for manufacturing metallic bipolar plates. J Power Sources 195(24):8177–8184. https://doi.org/10.1016/j.jpowsour.2010.06.07810.1016/j.jpowsour.2010.06.078 ↗