Numerical Simulation and Experimental Investigation of Rotating Blade Centrifugal Jet in Slurry Blast Device Used for Steel Strip Descaling
Source abstract
Abstract
Under the requirement of clean production, a new type of slurry blast device for mechanically removing oxide scale on the surface of steel strips is presented, which can avoid the serious problems of rapid wear, low service life, and low efficiency of the traditional abrasive water jet with a nozzle. In this paper, the numerical simulation of the rotating blade centrifugal jet in the slurry blast device is conducted based on CFD, where the DPM and the erosion model are innovatively employed to simulate the movement characteristics of abrasive particles and the erosion rate of mixed slurry on the surface of the steel strip. Simulation results show that the erosion rate and particle motion velocity are proportional to the blade rotation speed and inlet pressure. Reasonable inlet pressure and rotation speed are helpful for improving the rust removal efficiency of slurry blast devices. An experimental system is established to validate the simulation results. The experimental results are consistent with the simulation trend, which exhibits that the developed slurry blast device is feasible for steel strip descaling. This work will play substantial guiding roles in the engineering optimization of slurry blast devices for steel strip descaling.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Erosion and Abrasive Machining · Particle Dynamics in Fluid Flows · Coal Combustion and Slurry Processing
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Beijing Key Laboratory of Advanced Manufacturing Technology, Beijing University of Technology, Beijing 100124, China
Beijing Aerospace Technology Institute, Beijing 100074, China
Beijing Research Institute of Special Mechanics, Beijing 100143, China
Funding
National Natural Science Foundation of China · Beijing Natural Science Foundation · General Program of Science and Technology Development Project of Beijing Municipal Education Commission
References (28)
Show source-provided references
1. Effects of long-term ageing at high temperatures on oxide scale development and evolution of austenitic steels microstructure10.1002/srin.201900595 ↗
2. Influence of cooling rate on the structure and formation of oxide scale in low carbon steel wire rods during hot rolling10.1016/j.surfcoat.2005.12.014 ↗
3. Three body abrasion wear of low carbon steel modified surfaces10.1016/j.wear.2004.12.013 ↗
4. Deformation of products cut on AWJ x-y tables and its suppression10.1088/1757-899X/307/1/012015 ↗
5. The effect of cutting head vibrations on the surfaces generated by waterjet cutting10.1016/j.ijmachtools.2004.07.010 ↗
6. New technologies for cleaning up oil spills10.1023/B:CAPE.0000024138.91738.40 ↗
7. Mathematical modeling and experimental verification of stationary waterjet cleaning process10.1115/1.2830161 ↗
8. Prevention of nozzle wear in abrasive water suspension jets (AWSJ) using porous lubricated nozzles10.1115/1.1491977 ↗
9. Experiment and simulation research on abrasive water jet nozzle wear behavior and anti-wear structural improvement10.1007/s40430-017-0707-y ↗
10. A review of tool wear estimation using theoretical analysis and numerical simulation technologies10.1016/j.ijrmhm.2012.05.006 ↗
11. Investigations on welding distortion in an asymmetrical curved block by means of numerical simulation technology and experimental method10.1016/j.commatsci.2009.12.027 ↗
12. Development of a turbulent liquid flux model for Eulerian-Eulerian multiphase flow simulations10.1016/j.ijmultiphaseflow.2016.02.003 ↗
13. Numerical simulation of air flow in the nozzle of an air-jet spinning machine10.1177/004051750307300413 ↗
14. CFD aided design and experimental validation of an innovative air assisted pure water jet cutting system10.1016/j.jmatprotec.2014.01.020 ↗
15. Numerical simulation of high-speed turbulent water jets in air10.1080/00221680903568667 ↗
16. A study of abrasive waterjet characteristics by CFD simulation10.1016/j.jmatprotec.2004.04.037 ↗
17. Simulation and experiment study of the self-excited oscillating mixer with abrasive jet used for the descaling of rusty steel10.1177/0954408919841189 ↗
18. Considerations in using the discrete phase model (DPM)10.1002/srin.201000214 ↗
19. Investigation of micro- and nanosized particle erosion in a 90° pipe bend using a two-phase discrete phase model10.1155/2014/740578 ↗
20. Modeling of particle pneumatic conveying using DEM and DPM methods10.1080/02726351003792914 ↗
21. Study of the hydraulic performance of drill bits using a computational particle-tracking method10.2118/169812-PA ↗
22. Convective heat transfer and particle motion in an obstructed duct with two side by side obstacles by means of DPM model10.3390/app7040431 ↗
23. Numerical simulation of level ice-structure interaction using damage-based erosion model10.1016/j.oceaneng.2020.108485 ↗
24. Nugroho, S.S., McLaury, B.S., and Shirazi, S.A. (2002). Application of a CFD-Based Erosion Prediction Procedure for Sudden Expansions, ASME. Volume 2: Symposia and General Papers, Parts A and B.10.1115/FEDSM2002-31286 ↗
25. Application and experimental validation of a computational fluid dynamics (CFD)-based erosion prediction model in elbows and plugged tees10.1016/j.compfluid.2004.02.003 ↗
26. Theoretical analysis of the particle acceleration process in abrasive water jet cutting10.1016/0927-0256(95)00075-5 ↗
27. Summers, D.A. (1995). Waterjetting Technology, Taylor and Francis.
28. A combined CFD/experimental methodology for erosion prediction10.1016/j.wear.2014.11.025 ↗