journal article·2022-04-20Open access

Exploration and Research on Key Technologies for Improving the Response Speed of Servo-Hydraulic Cylinders

Xiaolan Chen, Feilong Zheng, Wenbing Gan, Shixiong Xing

Applied Sciences· Volume 12· Issue 9

Abstract

The operating efficiency of the hydraulic system depends on the response speed and driving efficiency of the hydraulic components. Seeking various methods and technologies to improve performance and work efficiency is an important work for many scholars. In this paper, the development and performance improvement of four generations of hydraulic cylinders are analyzed to obtain the development of the drag reduction technology by examples such as sealing methods, microtextured hydrodynamic lubrication, manufacturing materials, drive methods, control methods, etc. The reviewed results show that the drag reduction and efficiency improvement of hydraulic cylinders are affected by many factors, and the new drag reduction theories, advanced drag reduction technology, and emerging materials point toward the direction of the acceleration of hydraulic cylinders. Finally, according to the higher requirements for future cylinders, four new ideas are proposed for improving the speed performance of hydraulic cylinders, including new material sealing ring with low friction coefficient or self-lubricating, internal leakage suppression from smart material, implementation of servo control techniques and algorithms, and digital hydraulic technology. These new viewpoints may provide some methods and references for the speed improvement of hydraulic cylinders.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Hydraulic and Pneumatic Systems · Tribology and Lubrication Engineering · Aerodynamics and Fluid Dynamics Research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Electromechanical and Automobile Engineering, Huanggang Normal University, Huanggang 438000, China

Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China

Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081, China

710 Institute of China Shipbuilding Industry Corporation, Yichang 443003, China

Hubei Zhongke Research Institute of Industrial Technology, Huanggang 438000, China

Funding

Natural Science Foundation of Hubei Province · Key Laboratory Open Fund · Central Guidelines Local Science and Technology Development Project of Hubei

References (57)

Show source-provided references
1. Li, J., Li, H., Cui, H., and Zhu, Y. (2017). Nonlinear dynamics characteristic and influence factors analysis of servo hydraulic cylinder. ARCHIVE Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci., 203–210.
2. Dynamics Analysis and Numerical Simulation of Large-Scale Hydraulic Cylinder Actuators10.4028/www.scientific.net/AMM.900.14 ↗
3. Xiaolan, C. (2019). Study on Friction Characteristics of High-speed Variable Gap Seal Hydraulic Cylinder Based on Texture Technology. [Ph.D. Thesis, Wuhan University of Science and Technology].
4. Jurak, T., and Tič, V. (2021, January 11–13). Development of direct driven servo hydraulic actuator. Proceedings of the 10th International Conference on Fluid Power Transmission and Control, Hangzhou, China.10.18690/978-961-286-513-9.7 ↗
5. Petrovič, A., Janežič, M., and Tič, V. (2021, January 11–13). Force control on direct driven servo hydraulic actuator. Proceedings of the 10th International Conference on Fluid Power Transmission and Control, Hangzhou, China.10.18690/978-961-286-513-9.16 ↗
6. Yang, Z. (2009). Research on Control Technologies of Simulation of Vibration Environment Using Hydraulic Vibration Table. [Ph.D. Thesis, Harbin Institute of Technology].
7. Design and Analysis on a High Frequency Servo Hydraulic Cylinder
8. Wu, Y. (2012). Studying of the AGC Hydraulic Cylinder about the Structure, Performance and Reliability. [Master’s Thesis, Wuhan University of Science and Technology].
9. Instructions for Hänchen Hydraulic Cylinders (2021, August 01). Herbert Hänchen GmbH & Co. KG. Available online: www.haenchen.de.
10. Research on Low-Friction and High-Response Hydraulic Cylinder with Variable Clearance10.3901/JME.2015.24.161 ↗
11. Wang, L. (2019). Simulation Analysis and Experimental Research on New Type Hydraulic Rubber Sealing Ring. [Master’ Thesis, Jinlin Institute of Chemical Technology].
12. Failure Causes and Countermeasure of Oscillation Hydraulic Cylinder in Caster Mould
13. An historical review of studies of polymeric seals in reciprocating hydraulic systems10.1243/1350650991542956 ↗
14. Chen, K., Deng, J., Zhan, C., and Zheng, F. (2015, January 27–29). Research on key technology of hydraulic servo cylinder with adaptive variable clearance. Proceedings of the Chinese Automation Congress, Wuhan, China.10.1109/CAC.2015.7382818 ↗
15. Experimental investigations on the effect of rod surface roughness on lubrication characteristics of a hydraulic O-ring seal10.1016/j.triboint.2020.106791 ↗
16. Study on the Influence of Structural Parameters on Sealing Properties of the V-ring Seal
17. Optimization for Structural Parameter of Y-Seal based on Reciprocationg Motion of Servo Hydraulic Cylinder
18. Analysis of Dynamic Sealing Performance of Glyd Ring and Optimization of Sealing Parameters
19. The analysis and improvement on hydraulic cylinder’s rod seals leakage
20. Liu, H. (2019). Analysis and Optimization of Contact Pressure of Combined Seal Ring. [Master’ Thesis, Wuhan University of Science and Technology].
21. Comparative analysis on the mechanical properties of O-ring and C-ring built-up seals
22. Nonlinear dynamic characteristics of moving hydraulic cylinder10.3901/JME.2007.12.012 ↗
23. Fabrowsky, H.-D. (1983). Low-Fricfion Seal. (4406463), U.S. Patent.
24. Upstream pumping: A new concept in mechanical sealing technology
25. Busse, H., and Fabrowsky, H.-D. (2006). Low-Friction Seal. (US 7125018B2), U.S. Patent.10.1016/S1350-4789(06)70922-9 ↗
26. Chen, K., and Chen, X. (2021). Hydraulic and Pneumatic Transmission, China Machine Press.
27. Zhan, C., Chen, X., Li, C., Chen, K., Jiang, J., Fu, L., Zeng, L., Liu, L., Zhu, X., and Fu, S. (2012). A Gap Seal Hydraulic Cylinder Based on Deformed Piston Ring. (CN102305289A), Chinese Patent.
28. Jin, Y., Zhang, Y., Shan, C., Xia, Y., Cai, X., Zeng, L., Shi, Y., Liao, J., and Chen, C. (2019). A Hydraulic Cylinder Piston Sealing Device and Hydraulic Cylinder with Variable Sealing Clearance. (CN109281891A), Chinese Patent.
29. Research on Deformation of Heterogenous Ring Structure Piston of Variable Clearance Seal Hydraulic Cylinder
30. Chen, X., Tu, F., Gao, F., Cheng, H., and Xing, S. (2021). Variable Gap Sealing Technology of a Hydraulic Cylinder Based on Magnetic Shape Memory Alloy. Coatings, 11.10.3390/coatings11080950 ↗
31. Friction performance and optimisation of diamon-like texture on hydraulic cylinder surface10.1049/mnl.2018.0026 ↗
32. Synergy of surface textures on a hydraulic cylinder piston10.1049/mnl.2018.5535 ↗
33. State of the Art in Laser Surface Texturing
34. Direct Observation of Cavitation Phenomenon and Hydrodynamic Lubrication Analysis of Textured Surfaces10.1007/s11249-012-9935-6 ↗
35. Modeling and optimization of cavitation on a textured cylinder surface coupled with the wedge effect10.1016/j.triboint.2016.09.002 ↗
36. Drag Reduction Characteristic of Bionic Non-smooth Seal Ring for Cylinder
37. Relationship between cavitation structures and cavitation damage10.1016/j.wear.2004.08.004 ↗
38. Work characteristic analysis of single-rod symmetric cylinders
39. Theoretical analysis of gas dissolution in high-speed and heavy-load hydraulic systems
40. Effects of texture geometry on the tribological performance of brass with a TiN coating under lubricated rotation10.1063/1.5124449 ↗
41. Nanocomposite glide surfaces for FRP hydraulic cylinders—Evaluation and test10.1016/j.compositesb.2014.01.044 ↗
42. Elastohydrodynamic lubrication in point contact on the surfaces of particle-reinforced composite10.1063/1.5020697 ↗
43. Analysis of Line Contact Elastohydrodynamic Lubrication with the Particles under Rough Contact Surface10.1155/2020/5420426 ↗
44. Mantovani, S. (2020). Feasibility analysis of a double-acting composite cylinder in high-pressure loading conditions for fluid power applications. Appl. Sci., 10.10.3390/app10030826 ↗
45. Design and hydraulic tests of a metal liner composite overwrapped pressure vessels with seamless connection technology
46. Zhou, Z., Huang, X., Hu, Y., Zhang, J., Ding, G., Song, C., and Xu, S. (2014). A Hydraulic Cylinder with Carbon Fiber Composite Material. (CN103727092A), Chinese Patent.
47. Xu, B., Bao, J., Zhang, J., and Wang, D. (2016). Detachable Hydraulic Cylinder Adopting Carbon Fiber Composite Material Connection and Bearing. (CN106151161A), Chinese Patent.
48. Zhang, J., Bao, J., Xu, B., Lu, Z., and Wang, D. (2017). A Carbon Fiber-Resin Composite Hydraulic Cylinder Barrel with Integrated Connection Structure. (CN106523702A), Chinese Patent.
49. Research status and development trend of carbon fiber reinforced polymer hydraulic cylinder
50. Design and experimental tests on hydraulic actuator made of composite material10.1016/j.compstruct.2019.111544 ↗
51. Stress variability in multilayer composite hydraulic cylinder10.1016/j.compstruct.2020.113249 ↗
52. Fatigue design of hydraulic cylinder made of composite material10.1016/j.compstruct.2021.114647 ↗
53. Xiaohong, J. (2011). Fluid Mechanics, China Electric Power Press.
54. Research and Development of Electro-hydraulic Control Valves Oriented to Industry 4.0: A Review10.1186/s10033-020-00446-2 ↗
55. (1949). Tinsley (Industrial Instruments) Ltd.; Gall, D.C.;Steghart, F.L. Improvements in or Relating to Servo Systems. (GB14702/46A), UK Patent.
56. Historical progress and prospects of fluid power transmission and control
57. Design and analysis of a voltage driving method for electro-hydraulic servo valve based on giant magnetostrictive actuator10.3233/JAE-170116 ↗