Modeling and Experimental Study of Fuzzy Control System for Operating Parameters of Grain Combine Harvester Cleaning Device
Source abstract
Abstract
The cleaning unit is a key functional component of grain combine harvesters, yet its operating parameters are still predominantly adjusted according to operator experience, resulting in limited adaptability to fluctuating working conditions. To enhance the intelligence and stability of the cleaning process, this study develops a fuzzy control approach supported by data-driven performance modeling. Based on multi-condition bench experiments, feeding rate, fan speed, cleaning sieve vibration frequency, and sieve opening were selected as input variables. Gaussian Process Regression (GPR) models were established to describe the nonlinear relationships between operating parameters and cleaning loss rate and impurity rate, and impurity rate was inferred online to compensate for the absence of a reliable sensor. Taking feeding rate variation as the primary disturbance, a dual-input fuzzy control strategy was designed using loss rate monitoring and model-predicted impurity rate as feedback signals. Simulation and bench test results show that, under small and moderate load disturbances (±20% and ±35%), the proposed method reduces either impurity rate or cleaning loss rate through coordinated parameter adjustment. Under large disturbances (±50%), performance deterioration cannot be fully eliminated, but its extent is alleviated compared with open-loop conditions.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Agricultural Engineering and Mechanization · Forest Biomass Utilization and Management · Soil Mechanics and Vehicle Dynamics
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, China
State Key Laboratory of Intelligent Agricultural Power Equipment, Luoyang 471039, China
Funding
Henan Province Science and Technology Research Project · National Natural Science Foundation of China https://ror.org/01h0zpd94
References (31)
Show source-provided references
1. Research Progress on Cleaning Technology and Device of Grain Combine Harvester
2. Yin, J., Cui, Y., Zha, Z., Yu, Q., Guan, P., Wang, Y., Wang, X., and Geng, D. (2025). Study and Testing of a Front-Blowing and Rear-Suction Enhanced Cleaning Technology for Grain Combine Harvesters. Agriculture, 15.10.3390/agriculture15161722 ↗
3. Research progress on intelligent technology of grain combined harvester cleaning system10.3901/JME.2008.02.163 ↗
4. Yu, Y., Cheng, Y., Fan, C., Chen, L., Wu, Q., Qiao, M., and Zhou, X. (2024). Automatic Control System for Maize Threshing Concave Clearance Based on Entrainment Loss Monitoring. Processes, 13.10.3390/pr13010058 ↗
5. Chen, Z., Qian, Z., Jin, C., and Yang, T. (2025). Research Progress on Control Algorithms for Grain Combine Harvesters. Appl. Sci., 15.10.3390/app15169176 ↗
6. Chen, X., He, X., Wang, W., Qu, Z., and Liu, Y. (2022). Study on the Technologies of Loss Reduction in Wheat Mechanization Harvesting: A Review. Agriculture, 12.10.3390/agriculture12111935 ↗
7. Sensing Technologies for Measuring Grain Loss during Harvest in Paddy Field: A Review10.3390/agriengineering4010020 ↗
8. Modeling and simulation of grain threshing and separation in threshing units—Part I10.1016/j.compag.2007.07.003 ↗
9. A genetic input selection methodology for identification of the cleaning process on a combine harvester, Part II: Selection of relevant input variables for identification of material other than grain (MOG) content in the grain bin10.1016/j.biosystemseng.2007.07.002 ↗
10. Bai, S., Yuan, Y., Niu, K., Zhou, L., Zhao, B., Wei, L., Liu, L., Liu, Y., Pang, Z., and Wang, F. (2022). Design and Implementation of the Remote Operation and Maintenance Platform for the Combine Harvester. Appl. Sci., 12.10.3390/app12157637 ↗
11. Modelling of Fuzzy Expert Information in the Problem of a Machine Technological Adjustment10.1051/matecconf/201713204009 ↗
12. Automatization of settings of working organs of technological process of combine harvester10.1051/matecconf/201822405019 ↗
13. Jose, J.T., Wrat, G., Mishra, S.K., Ranjan, P., and Das, J. (2025). Fuzzy PD-Based Control for Excavator Boom Stabilization Using Work Port Pressure Feedback. Actuators, 14.10.3390/act14070336 ↗
14. Chai, X., Xu, L., Li, Y., Qiu, J., Li, Y., Lv, L., and Zhu, Y. (2020). Development and Experimental Analysis of a Fuzzy Grey Control System on Rapeseed Cleaning Loss. Electronics, 9.10.3390/electronics9111764 ↗
15. Li, Y., Xu, L., Lv, L., Shi, Y., and Yu, X. (2022). Study on Modeling Method of a Multi-Parameter Control System for Threshing and Cleaning Devices in the Grain Combine Harvester. Agriculture, 12.10.3390/agriculture12091483 ↗
16. John Deere (2026, January 10). S760 Combine Harvester. Available online: https://www.deere.com.cn/zh/%E6%94%B6%E8%8E%B7%E6%9C%BA%E6%A2%B0/%E8%81%94%E5%90%88%E6%94%B6%E5%89%B2%E6%9C%BA/s700/s760%E8%81%94%E5%90%88%E6%94%B6%E5%89%B2%E6%9C%BA/.
17. John Deere (2026, January 10). S770 Combine Harvester. Available online: https://www.deere.com.cn/zh/%E6%94%B6%E8%8E%B7%E6%9C%BA%E6%A2%B0/%E8%81%94%E5%90%88%E6%94%B6%E5%89%B2%E6%9C%BA/s700/s770/.
18. Holland, N. (2026, January 10). CX7 and CX8 Combine Harvesters. Available online: https://agriculture.newholland.com/en-gb/europe/products/combine-harvesters/cx7-cx8-stage-v.
19. Liang, Z., Li, Y., and Xu, L. (2018). Grain Sieve Loss Fuzzy Control System in Rice Combine Harvesters. Appl. Sci., 9.10.3390/app9010114 ↗
20. Wu, J., Tang, Q., Mu, S., Yang, X., Jiang, L., and Hu, Z. (2023). Design and Test of Self-Leveling System for Cleaning Screen of Grain Combine Harvester. Agriculture, 13.10.3390/agriculture13020377 ↗
21. Liu, P., Wang, X., and Jin, C. (2023). Research on the Adaptive Cleaning System of a Soybean Combine Harvester. Agriculture, 13.10.3390/agriculture13112085 ↗
22. Implementation of a Fuzzy Logic Control Strategy on a Harvester’s Controller Based on MATLAB Environment10.1142/S0218001419590432 ↗
23. Qiu, J. (2020). Development and Experiment of Adaptive Control System for Rapeseed Seed Cleaning Loss. [Master’s Thesis, Jiangsu University].
24. Liu, P., Wang, X., and Jin, C. (2022). Bench Test and Analysis of Cleaning Parameter Optimization of 4 L-2.5 Wheat Combine Harvester. Appl. Sci., 12.10.3390/app12188932 ↗
25. Ren, X., Dai, F., Zhao, W., Shi, R., Chen, J., and Chang, L. (2025). Progress in Mechanized Harvesting Technologies and Equipment for Minor Cereals: A Review. Agriculture, 15.10.3390/agriculture15151576 ↗
26. Zhang, T., Li, Y., and You, G. (2023). Experimental Study on the Cleaning Performance of Hot Air Flow Cleaning Device. Agriculture, 13.10.3390/agriculture13091828 ↗
27. Research status and development trend of air-and-screen cleaning device for cereal combine harvesters
28. Research Status and Development Trend of Cleaning Unit of Cereal Combine Harvesters
29. (2006). Grain (Wheat) Combine Harvester-Operating Quality (Standard No. NY/T 995–2006).
30. Recent Advances in Bayesian Optimization10.1145/3582078 ↗
31. Overview of Gaussian process regression