journal article·2026-03-15Open access

SMART Strategies in Surface Engineering: A Narrative Review of Technologies and Coatings in Dental Industry

Róbert Pyteľ, Maryna Yeromina, Ján Duplák, Jozef Zajac, Darina Dupláková

Applied Sciences· Volume 16· Issue 6

Abstract

This article provides an overview of modern surface engineering technologies used in the manufacturing of dental components, with a particular focus on dental implants, abutments, and crowns. The main objective of the study is to critically evaluate selected surface treatment and coating deposition methods applied to materials such as titanium, zirconia, hydroxyapatite, and NiTi alloys, and to discuss their relevance in terms of functionality, biocompatibility, and sustainability. The analyzed technologies include anodic oxidation, alkaline oxidation, electrochemical coating deposition, and other surface modification approaches aimed at improving osseointegration, corrosion resistance, and antibacterial performance. This literature review was conducted as a narrative review supported by the PRISMA framework, using the Scopus and Web of Science databases for the period 2016–2025. The findings highlight the increasing importance of surface treatments as a key factor influencing the durability and clinical success of dental implant systems. At the same time, the results indicate that the environmental aspects and energy efficiency of manufacturing and surface treatment processes are still addressed only marginally or qualitatively in the available literature. The identified research gaps include the lack of quantitative data on the energy demand of individual technologies, the absence of standardized indicators for environmental impact assessment, and the limited number of comparative studies evaluating different surface modification techniques in the context of dental manufacturing. Overall, the results emphasize the need for a more systematic sustainability assessment of surface engineering as an integral part of modern dental manufacturing practice.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Titanium Alloys Microstructure and Properties · Bone Tissue Engineering Materials · Dental Implant Techniques and Outcomes

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Faculty of Manufacturing Technologies, Technical University of Kosice, Bayerova 1, 080 01 Presov, Slovakia

Funding

Scientific Grant Agency of the Ministry of Education, Research, Development and Youth of the Slovak Republic and the Slovak Academy of Sciences · Slovak Research and Development Agency

References (78)

Show source-provided references
1. Łosiewicz, B., Osak, P., Nowińska, D., and Maszybrocka, J. (2025). Developments in Dental Implant Surface Modification. Coatings, 15.10.3390/coatings15010109 ↗
2. Aissi, M., Tayyaba, Q., Er-Ramly, A., Hermawan, H., and Merzouk, N. (2025). Improving the Clinical Performance of Dental Implants: Surface Treatments and Recent Advances. Metals, 15.10.3390/met15030320 ↗
3. The Impact of Implant Surface Modifications on the Osseointegration Process: An Overview
4. Barausse, C., Tayeb, S., Pellegrino, G., Sansavini, M., Mancuso, E., Mazzitelli, C., and Felice, P. (2025). Cold Plasma Treatment on Titanium Implants and Osseointegration Outcomes: Systematic Review of Preclinical In Vivo Studies. Appl. Sci., 15.10.3390/app151910302 ↗
5. Abouel Maaty, F.A.N., Ragab, M.A., El-Ghazawy, Y.M., Elfaiedi, F.I., Abbass, M.M., Radwan, I.A., Rady, D., El Moshy, S., Korany, N.S., and Ahmed, G.M. (2025). Peri-Implant Soft Tissue in Contact with Zirconium/Titanium Abutments: A Concise Review. Cells, 14.10.3390/cells14020129 ↗
6. Ciszyński, M., Chwaliszewski, B., Simka, W., Dominiak, M., Gedrange, T., and Hadzik, J. (2024). Zirconia Dental Implant Designs and Surface Modifications. Materials, 17.10.3390/ma17174202 ↗
7. Mihali, S.G., and Adela, H. (2025). State-of-the-Art Zirconia and Glass–Ceramic Materials in Dentistry. Appl. Sci., 15.10.3390/app152312841 ↗
8. Aldhuwayhi, S. (2025). Zirconia in Dental Implantology: A Review of the Literature and Future Perspectives. Bioengineering, 12.10.3390/bioengineering12050543 ↗
9. Influence of Surface Treatment by Laser Irradiation on Bacterial Adhesion on Titanium Implants: Systematic Review10.1016/j.sdentj.2023.01.004 ↗
10. Laser Surface Modifications for Titanium Dental Implants: A Critical Review10.1007/s10103-024-04076-1 ↗
11. Molaei, M., Atapour, M., and Mohammadi Zahrani, E. (2025). Plasma Electrolytic Oxidation (PEO) Coatings for Antibacterial Orthopedic Implants: A Review. Coatings, 15.10.3390/coatings15080925 ↗
12. Antibacterial Potential of Silver- and Zinc-Loaded Plasma-Electrolytic Oxidation Coatings for Dental Titanium Implants10.1186/s40729-025-00595-w ↗
13. Zinc-Doped Antibacterial Coating as a Single-Step Approach for Titanium Implants10.1021/acsami.4c21875 ↗
14. Pillai, R.R., and Mohan, L. (2025). Plasma Surface Modification of Biomedical Implants and Devices: Emphasis on Orthopedic, Dental, and Cardiovascular Applications. Prosthesis, 7.10.3390/prosthesis7060143 ↗
15. Emerging Applications and Trends in Atomic Layer Deposition Nano-Coatings10.1007/s11998-025-01154-z ↗
16. Areid, N., Abushahba, F., Riivari, S., Närvä, E., Kylmäoja, E., Ritala, M., Tuukkanen, J., Vallittu, P.K., and Närhi, T.O. (2025). Impact of Atomic Layer-Deposited Hydroxyapatite-Coated Titanium on Expression of Focal Adhesion Molecules of Human Gingival Fibroblasts. Nanomaterials, 15.10.3390/nano15120887 ↗
17. Gingival keratinocyte adhesion on atomic layer-deposited hydroxyapatite coated titanium10.1177/08853282251313503 ↗
18. Zhao, X., Zhang, X., Zhou, Z., Meng, F., Liu, R., Zhang, M., Hao, Y., Xie, Q., Sun, X., and Zhang, B. (2024). Atomic Layer Deposited TiO2 Nanofilm on Titanium Implant Materials to Reduce Particle Release and Improve Tribocorrosion. Front. Bioeng. Biotechnol., 12.10.3389/fbioe.2024.1346404 ↗
19. Atomic Layer Deposition of Zirconia on Titanium Implants Improves Osseointegration in Rabbit Bones10.2147/IJN.S460392 ↗
20. Ultrafast Lasers for Surface Texturing: Transforming the Future of Dental Biomaterials
21. Area Selective Atomic Layer Deposition for Active Health Monitoring Systems and Medical Applications10.1002/adhm.202403149 ↗
22. Influence of surface treatment before glazing on wear and flexural strength of translucent zirconia10.1016/j.dental.2025.02.006 ↗
23. Polishing of 4Y- and 5Y-Zirconia: Effects on Roughness, Gloss and Color10.1007/s00784-025-06244-1 ↗
24. Chen, P., Yokoi, T., Sun, Y.S., Yang, H., and Kanetaka, H. (2025). Emerging Metal Additive Manufacturing for Individualized Dental Therapies: A Narrative Review. Dent. J., 13.10.3390/dj13090424 ↗
25. Implementation of 3D and 4D Printing in Dental Applications and Future Opportunities
26. Emerging Multimodel Zirconia Nanosystems for High-Performance Biomedical Applications10.1002/anbr.202100039 ↗
27. Hybrid Oxide-Polymer Layer Formed on Ti-15Mo Alloy Surface Enhancing Antibacterial and Osseointegration Functions10.1016/j.surfcoat.2016.05.073 ↗
28. Effect of Coating Method on the Surface Characteristics of NiTi Shape Memory Alloy10.4028/www.scientific.net/MSF.1015.108 ↗
29. Optimization of Process Parameters of Wire Electro Discharge Machining for Ti49.4Ni50.6 Shape Memory Alloys Using the Taguchi Technique10.1108/IJSI-10-2018-0058 ↗
30. Enhancement of Fracture Toughness in Carbonate Doped Hydroxyapatite Based Nanocomposites: Rietveld Analysis and Mechanical Behaviour10.1016/j.jmbbm.2023.105814 ↗
31. Titanium dental implant surfaces obtained by anodic spark deposition–From the past to the future10.1016/j.msec.2016.07.068 ↗
32. How Useful is SBF in Predicting Bone Bioactivity?
33. Marino, C.E.B., and Mascaro, L.H. (2011). Electrochemical tests to evaluate the stability of the anodic films on dental implants. Int. J. Electrochem., 574502.10.4061/2011/574502 ↗
34. Voltammetric Stability of Anodic Films on the Ti6Al4V Alloy in Chloride Medium10.1016/j.electacta.2006.04.051 ↗
35. XPS Characterization of Anodic Titanium Oxide Films Grown in Phosphate Buffer Solutions10.1016/j.tsf.2004.05.006 ↗
36. Cytocompatibility of Ti-6Al-4V and Ti-5Al-2.5Fe Alloys According to Three Surface Treatments, Using Human Fibroblasts and Osteoblasts10.1016/0142-9612(96)83289-3 ↗
37. On Implant Surfaces: A Review of Current Knowledge and Opinions
38. Jemat, A., Ghazali, M.J., Razali, M., and Otsuka, Y. (2015). Surface Modifications and Their Effects on Titanium Dental Implants. Biomed. Res. Int., 791725.10.1155/2015/791725 ↗
39. Anodic Oxidation Using Spark Discharge—A New Surface Treatment Method for Medical Technology
40. In Vitro and In Vivo Behaviour of Ca- and P-Enriched Anodized Titanium10.1016/S0142-9612(99)00060-5 ↗
41. Nanostructured Surfaces for Biomedical Applications. Part I: Nanotopography
42. A Novel Antibacterial Titania Coating: Metal Ion Toxicity and In Vitro Surface Colonization10.1007/s10856-005-4422-3 ↗
43. Anodic oxidation of titanium: From technical aspects to biomedical applications
44. Electrodeposition of Nanostructured Bioactive Hydroxyapatite–Heparin Composite Coatings on Titanium for Dental Implant Applications
45. A review on surface modification of dental implants among various implant materials10.1016/j.matpr.2022.12.022 ↗
46. Sun, F., Li, S.-J., Li, X.-C., Wang, L., Ba, D.-C., Song, G.-Q., Sun, C.-S., and Lin, Z. (2020). Effect of Surface Modification on the Primary Stability of Dental Implants by Plasma Oxidation and Storage Treatment. Coatings, 10.10.3390/coatings10070622 ↗
47. Corrosion Resistance and Bioactivity of Titanium After Surface Treatment by Ion Implantation, Alkaline Treatment and Anodic Oxidation
48. Pulse Electrodeposition of Hydroxyapatite/Chitosan Coatings on Titanium Substrate for Dental Implant Applications
49. Use of Resonance Frequency Analysis to Evaluate the Effects of Surface Properties on the Stability of Different Implants10.1111/clr.13560 ↗
50. Körmöczi, K., Komlós, G., Papócsi, P., Horváth, F., and Joób-Fancsaly, Á. (2021). The Early Loading of Different Surface-Modified Implants: A Randomized Clinical Trial. BMC Oral Health, 21.10.1186/s12903-021-01498-z ↗
51. López-Valverde, N., Macedo-de-Sousa, B., López-Valverde, A., and Ramírez, J.M. (2021). Effectiveness of Antibacterial Surfaces in Osseointegration of Titanium Dental Implants: A Systematic Review. Antibiotics, 10.10.3390/antibiotics10040360 ↗
52. Impact of Dental Implant Surface Modifications on Osseointegration10.1155/2016/6285620 ↗
53. Relevant Aspects in the Surface Properties in Titanium Dental Implants for the Cellular Viability
54. Green Dentistry: A Sustainable Approach to Modern Dental Practice
55. Cheng, Y., Chen, M., Lin, K., and Yang, C. (2017, January 13–17). Enhance the Processing and Management Efficiency of Dental Laboratory by the Strategy of Productivity 4.0. Proceedings of the 2017 International Conference on Applied System Innovation (ICASI), Sapporo, Japan.10.1109/ICASI.2017.7988187 ↗
56. Sustainable Dental Practices: Reducing Waste and Energy
57. Environmentally Sustainable Dentistry: Energy Use within the Dental Practice10.1038/s41415-019-0044-x ↗
58. Electrodeposition of Hydroxyapatite Coatings in Basic Conditions10.1016/S0142-9612(00)00061-2 ↗
59. Electrodeposition of Hydroxyapatite Coating on CoNiCrMo Substrate in Dilute Solution10.1016/j.ceramint.2010.08.018 ↗
60. Electrodeposition of Ni/Ceria Composites: An In Situ Visible Reflectance Investigation10.1007/s10008-012-1830-4 ↗
61. Hydroxyapatite Coatings on Titanium Prepared by Electrodeposition in a Modified Simulated Body Fluid10.1016/S1004-9541(08)60261-X ↗
62. Cathodic Electrodeposition of Ceramic and Organoceramic Materials: Fundamental Aspects10.1016/S0001-8686(01)00068-9 ↗
63. Development of Lotus-Like Hydroxyapatite Coating on HELCDEB Treated Titanium by Pulsed Electrodeposition10.1016/j.matlet.2013.04.019 ↗
64. Electrodeposition of HAp Coatings on Ti6Al4V Alloy and Its Electrochemical Behavior in Simulated Body Fluid Solution10.1088/2043-6262/7/2/025008 ↗
65. The Environmental Consequences of Oral Healthcare Provision
66. Antoniadou, M. (2024). Integrating Lean Management and Circular Economy for Sustainable Dentistry. Sustainability, 16.10.20944/preprints202410.0248.v1 ↗
67. Environmental Sustainability Related to Dental Materials and Procedures: A Critical Review
68. Environmental Sustainability through Good-Quality Oral Healthcare10.1016/j.identj.2021.06.005 ↗
69. Environment and Health: Sustainable Health Care and Emerging Ethical Responsibilities
70. Eco Dentistry: A New Wave of the Future Dental Practice
71. Environmental Impact of Dental Waste: A Survey-Based Analysis of Waste Segregation and Recycling Practices in Dental Clinics10.5005/jp-journals-10024-3845 ↗
72. Green Dentistry: A Sustainable Future for Oral Health Care10.33279/jkcd.v14i03.811 ↗
73. Environmental Sustainability in Dentistry: A Call for Ethical and Eco-Conscious Practices10.17159/sadj.v78i07.17068 ↗
74. Eco-Friendly Dentistry: Need of Future. An Overview10.4103/2277-4696.205446 ↗
75. Environmental Sustainability and Travel within the Dental Practice10.1038/s41415-019-0115-z ↗
76. Characteristics of Wastewater Originating from Dental Practices Using Predominantly Mercury-Free Dental Materials10.1016/j.scitotenv.2021.152632 ↗
77. Heavy Metal Uptake and Toxicity in the Presence of Titanium Dioxide Nanoparticles: A Factorial Approach Using Daphnia magna10.1021/es405396a ↗
78. An Estimated Carbon Footprint of NHS Primary Dental Care within England: How Can Dentistry Be More Environmentally Sustainable?10.1038/sj.bdj.2017.839 ↗