journal article·2021-11

Effects of tensile load hold time on the fatigue and corrosion-fatigue behavior of turbine blade materials

Gaole Zhao, Hongyu Qi, Shaolin Li, Xiaoguang Yang, Duoqi Shi

Publisher page

Abstract

Abstract Fatigue-creep tests were carried out on bare and salt-coated of DZ125 superalloys samples at 850 °C. The fatigue lifetime of a corroded alloy was reduced by more than 80% as the hold time was increased to 120 s. However, the influence of hot corrosion on fatigue lifetime became weaker when the dwell time was further increased to 240 s. It was found that hot corrosion influences the lifetime of the alloy by controlling the crack initiation location. The cracks on salt-coated samples were initiated on the corrosion layer. These findings enable an accurate assessment of the hot-corrosion-induced fracture behavior of superalloys.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: High Temperature Alloys and Creep · Fatigue and fracture mechanics · High-Temperature Coating Behaviors

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (56)

Show source-provided references
1. Nickel-based superalloys for advanced turbine engines: chemistry, microstructure and properties10.2514/1.18239 ↗
2. Evolution of Ni-based superalloys for single crystal gas turbine blade applications10.1016/S1270-9638(99)00108-X ↗
3. 1.20 - Gas Turbine Oxidation and Corrosion
4. Ni-based superalloys for turbine discs10.1007/s11837-999-0005-y ↗
5. Hot corrosion in gas turbine components10.1016/S1350-6307(00)00035-2 ↗
6. Failure of first stage gas turbine blades10.1016/j.engfailanal.2003.08.010 ↗
7. Failure analysis of a second stage blade in a gas turbine engine10.1016/j.engfailanal.2007.11.020 ↗
8. Hot corrosion failure in the first stage nozzle of a gas turbine engine10.1016/j.engfailanal.2015.11.057 ↗
9. Nathal MV. Turbine Hot Section Material Development; 2012.
10. Materials and manufacturing of advanced industrial gas turbine components10.1016/S0924-0136(01)00785-3 ↗
11. Encinasoropesa · 2005
12. Hot corrosion of shipboard gas turbine blades10.1007/s11085-020-09990-7 ↗
13. Rajabinezhad M, Bahrami A, Mousavinia M, Seyedi SJ, Taheri P, Corrosion-fatigue failure of gas-turbine blades in an oil and gas production plant. Materials 2020;13:900.10.3390/ma13040900 ↗
14. Influence of hot corrosion on low cycle fatigue behavior of nickel base superalloy SU 26310.1016/j.ijfatigue.2013.02.006 ↗
15. Low cycle fatigue behaviour of cast nickel-base superalloy IN-738LC in air and in hot corrosive environments10.1016/0025-5416(83)90144-1 ↗
16. Effect of environment on the low cycle fatigue behaviour of cast nickel-base superalloy IN738LC10.1016/0142-1123(84)90019-7 ↗
17. Effect of environmental factors on the creep rupture properties of a nickel-base superalloy subjected to hot corrosion10.2320/matertrans1960.29.26 ↗
18. Effect of hot corrosion on the mechanical performances of superalloys and coating systems10.1016/0010-938X(93)90331-A ↗
19. Effect of creep or low cycle fatigue on the oxidation or hot corrosion behaviour of nickel-base superalloys10.1016/0025-5416(87)90085-1 ↗
20. Influence of saline environment on creep rupture life of Nimonic-263 for marine turbine application10.1016/j.msea.2012.12.081 ↗
21. Homaeian A, Alizadeh M. Interaction of hot corrosion and creep in Alloy 617. Eng Fail Anal 2016;66:373–384.10.1016/j.engfailanal.2016.03.012 ↗
22. Effect of high-temperature hot corrosion on the low cycle fatigue behavior of a directionally solidified nickel-base superalloy10.1016/j.ijfatigue.2014.08.011 ↗
23. Effect of salt coatings on low cycle fatigue behavior of nickel -base superalloy GTM-SU-71810.1016/j.proeng.2013.03.339 ↗
24. The effects of hot corrosion pits on the fatigue resistance of a disk superalloy10.1007/s11665-009-9399-5 ↗
25. Hold time effects on low cycle fatigue behavior of HAYNES 230® superalloy at high temperatures10.1016/j.msea.2005.05.120 ↗
26. Influence of hold period on creep–fatigue deformation behaviour of nickel base superalloy10.1016/S0921-5093(01)01030-9 ↗
27. Hold-time effect on the thermo-mechanical fatigue crack growth behaviour of Inconel 71810.1016/j.msea.2011.08.027 ↗
28. Experimental investigation on low cycle fatigue and creep–fatigue interaction of DZ125 in different dwell time at elevated temperatures10.1016/j.msea.2010.08.089 ↗
29. Dwell time effect on fatigue crack growth of RR1000 superalloy10.1179/174328407X154257 ↗
30. Factors affecting the corrosion fatigue life in nickel based superalloys for disc applications10.1051/matecconf/20141403001 ↗
31. Li S, Yang X, Qi H. High-temperature hot-corrosion effects on the creep–fatigue behavior of a directionally solidified nickel-based superalloy: mechanism and lifetime prediction. Int J Damage Mech 2020;29:798–809.10.1177/1056789519891765 ↗
32. Effect of stress state and simultaneous hot corrosion on the crack propagation and fatigue life of single crystal superalloy CMSX-410.1016/j.ijfatigue.2018.05.002 ↗
33. Interaction of hot corrosion fatigue and load dwell periods on a nickel-base single crystal superalloy10.1016/j.ijfatigue.2018.07.029 ↗
34. Experimental investigation on both low cycle fatigue and fracture behavior of DZ125 base metal and the brazed joint at elevated temperature10.1016/j.msea.2011.05.085 ↗
35. Oxidation behavior of the nickel-based superalloy DZ125 at 980 °C10.1007/s40195-017-0598-z ↗
36. Thermomechanical fatigue experimental study on a notched directionally solidified Ni-base superalloy10.1016/j.msea.2016.08.030 ↗
37. Microstructure heterogeneity and creep damage of DZ125 nickel-based superalloy10.1016/j.pnsc.2014.05.004 ↗
38. Bornstein NS, Decrescente MA. The role of sodium in the accelerated oxidation phenomenon termed sulfidation. Metall Trans 1971;2:2875–83.10.1007/BF02813266 ↗
39. The relationship between compounds of sodium and sulfur and sulfidation10.1007/BF02665406 ↗
40. Physics-based modeling tools for predicting type II hot corrosion in nickel-based superalloys
41. The effect of cyclic loading on the creep fatigue life and creep strength of a DS superalloy: damage mechanism and life modeling10.1016/j.ijfatigue.2019.105452 ↗
42. Study on the microstructure and fatigue behavior of a laser-welded Ni-based alloy manufactured by selective laser melting method10.1007/s11665-020-04844-4 ↗
43. Damage propagation mechanism in low-cycle creep fatigue of Cu–Cr–Zr alloy10.1016/j.ijfatigue.2016.02.025 ↗
44. Effect of inclusions on low cycle fatigue lifetime in a powder metallurgy nickel-based superalloy FGH9610.1016/j.ijfatigue.2018.09.019 ↗
45. Creep-fatigue failure diagnosis10.3390/ma8115418 ↗
46. The evolution of the stress–strain fields near a fatigue crack tip and plasticity-induced crack closure revisited10.1111/j.1460-2695.2004.00716.x ↗
47. Near-tip strain ratchetting and crack growth at elevated temperature10.1016/j.ijfatigue.2015.09.006 ↗
48. Draper S. Effect of environmental exposures on fatigue life of P/M disk superalloys; 2011.
49. Isothermal high temperature low cycle fatigue behavior of Nimonic-263: influence of type I and type II hot corrosion10.1016/j.msea.2014.11.016 ↗
50. HOTPITS: The DARWIN approach to assessing risk of hot corrosion-induced fracture in gas turbine components10.1016/j.engfracmech.2020.106889 ↗
51. Stress corrosion of Ni-based superalloys10.1080/09603409.2017.1392414 ↗
52. Nesbitt J, Gabb T, Puleo S, Miller B, Effect of pre-and post-coat processing on the fatigue life of coated disk alloys; 2018.
53. Effect of temperature variation on the long time strength of steels
54. A modified strain energy density exhaustion model for creep–fatigue life prediction10.1016/j.ijfatigue.2016.03.005 ↗
55. Systematic methodology for high temperature LCF life prediction of smooth and notched Ni-based superalloy with and without dwells10.1016/j.commatsci.2014.03.023 ↗
56. Corrosion fatigue model of austenitic stainless steels used in pressurized water reactor nuclear power plants10.1016/j.jnucmat.2020.152407 ↗