Preparation and Performance of Alkali-Activated Coal Gasification Slag-Based Backfill Materials

When coal gasification slag is used as a substitute for cement, the prepared cementitious materials may exhibit inadequate properties due to the slag’s limited hydration reactivity, which limits its effectiveness in applications of backfill materials. In this study, alkali activation was used to improve the hydration activity of coal gasification slag. The effect of alkali equivalent on the setting time, rheological properties, and uniaxial compressive strength of the alkali-activated coal gasification slag-based backfill material (ACBM) sample was systematically investigated, and the optimal alkali equivalent was identified. The mineral composition, pore structure, and micromorphology of ACBM samples were characterized using the X-ray diffractometer (XRD), nitrogen adsorption–desorption analyzer (BET), and scanning electron microscope–energy dispersion spectrum (SEM-EDS). The results show that when the alkali equivalent is 4%, the comprehensive performance of ACBM samples is optimal. At this time, the initial setting time and final setting time of ACBM samples are 125 min and 172 min, and the rheological properties are in accordance with the Herschel–Bulkley model. The yield stress, plastic viscosity, and hysteresis loop area are 9.22 Pa, 0.74 Pa·s, and 1014 Pa/s, respectively, and the compressive strength of the ACBM sample at the curing age of 28 days is 2.18 MPa. When the alkali equivalent is further increased to 6%, the initial hydration reaction becomes more intense due to the excessive alkali level, leading to a rapid decline in flowability; the sample cracked at 28 days and its strength decreased considerably. This study provides theoretical guidance for the application of coal gasification slag in the field of backfill mining.