journal article·2025-04-27Open access

Video Interpolation-Based Multi-Source Data Fusion Method for Laser Processing Melt Pool

Hang Ren, Yuhui Zhang, Huaping Li, Yu Long

Applied Sciences· Volume 15· Issue 9

Abstract

In additive manufacturing processes, the metal melt pool is decisive for processing quality. A single sensor is incapable of fully capturing its physical characteristics and is prone to data inaccuracies. This study proposes a multi-sensor monitoring solution integrating an off-axis infrared thermal camera with an on-axis high-speed camera to address this issue; a multi-source data pre-processing procedure has been designed, a multi-source data fusion method based on video frame interpolation has been developed, and a self-supervised training strategy based on transfer learning has been introduced. Experimental results indicate that the proposed data fusion method can eliminate temperature anomalies caused by single emissivity and droplet splashing, generating highly credible fused data and significantly enhancing the stability of metal additive manufacturing and the quality of parts.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Advanced Image Fusion Techniques · Advanced Image Processing Techniques · Image Enhancement Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, Guangxi University, Nanning 530004, China

Institute of Laser Intelligent Manufacturing and Precision Processing, School of Mechanical Engineering, Guangxi University, Nanning 530004, China

Funding

National Key R&D Program of China · Key R&D Program of Guangxi Province · Guangxi Natural Science Foundation

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