Research on Fault Diagnosis Method for Rotating Machinery Based on Edge Computing
Source abstract
Abstract
Rotating machinery, as a vital and inevitable component in industrial production and processing, plays a crucial role in ensuring the normal operation of production processes. However, most of the existing fault diagnosis methods for rotating machinery are either offline or cloud-based online approaches, which suffer from long latency and large data volumes, making them unable to meet real-time requirements. To reduce latency and data transmission volume, this research proposes a fault diagnosis method for rotating machinery based on edge computing. This research constructs an edge node that integrates signal acquisition, data preprocessing, feature extraction, and fault diagnosis classification to accurately and in real-time identify the fault status of equipment. To address the issues of low fault diagnosis recognition rate and data redundancy associated with single sensors under complex working conditions, this research proposes a fault diagnosis method based on dual-channel CNN decision-level fusion. To alleviate the computational pressure on edge nodes, the equipment fault status diagnosis model is trained on the upper computer, and the data preprocessing and diagnosis model are embedded into the edge nodes. The correctness and real-time performance of the proposed method were validated through comparisons with other methods and online fault diagnosis experiments.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Machine Fault Diagnosis Techniques · Engineering Diagnostics and Reliability · Advanced Measurement and Detection Methods
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
School of Mechanical Engineering, Shenyang University of Technology, Shenyang 110870, China
Ansteel Group Automation Co., Ltd., Anshan 114021, China
The Key Laboratory of Intelligent Manufacturing and Industrial Robots in Liaoning Province, Shenyang 110870, China
Funding
National Natural Science Foundation of China · Liaoning Province “Unveiling and Commanding” technology projects
References (35)
Show source-provided references
1. Rane, N. (2023). YOLO and Faster R-CNN object detection for smart Industry 4.0 and Industry 5.0: Applications, challenges, and opportunities. Available SSRN 4624206.10.2139/ssrn.4624206 ↗
2. Reviewon Zeroor Few Sample Rotating Machinery Fault Diagnosis
3. Survey of vibration fault diagnosis of rotational machinery
4. Improved Holo-Hilbert Spectrum Analysis-Based Fault Diagnosis method for rotating machines10.3901/JME.2023.01.162 ↗
5. Research on Incipient Warning and Diagnosis Method of Sudden Unbalance Fault for rotating Machinery
6. Early stage fault diagnosis method of bearings based on nonlinear sparse blind deconvolution10.3901/JME.2023.16.157 ↗
7. Wear State Identification Method for Axial Piston Pumps Based on Edge Computing
8. Hydraulic Pump fault Diagnosis method based on EWT decomposition denoising and deep learning on cloud platform10.1155/2021/6674351 ↗
9. Ou, Y., Huang, D., Hu, C., Hao, H., Gong, J., and Zhao, L. (2022, January 3–5). A gear fault diagnosis method based on EEMD cloud model and PSO_SVM. Proceedings of the 2022 IEEE 11th Data Driven Control and Learning Systems Conference (DDCLS), Chengdu, China.
10. Deep residual networks-based intelligent fault diagnosis method of planetary gearboxes in cloud environments10.1016/j.simpat.2021.102469 ↗
11. Edge computing on IoT for machine signal processing and fault diagnosis: A review10.1109/JIOT.2023.3239944 ↗
12. Lightweight multiscale convolutional networks with adaptive pruning for intelligent fault diagnosis of train bogie bearings in edge computing scenarios
13. Perminov, V., Ermakov, V., and Korzun, D. (2021). Edge Analytics for bearing fault diagnosis based on convolution neural network. Fuzzy Systems and Data Mining VII, IOS Press.10.3233/FAIA210180 ↗
14. An automated Edge Computing-Based condition health monitoring system: With an application on rolling element bearings10.1115/1.4049845 ↗
15. Blockchain and Edge Computing Enabled Federated Learning Fault Diagnosis Framework Federated learning fault diagnosis framework empowered by blockchain and edge computing10.3901/JME.2023.21.283 ↗
16. GEJS: A Generalized Evidential Divergence measure for multisource information fusion10.1109/TSMC.2022.3211498 ↗
17. Wu, X., Zhao, H., Xu, W., Pan, W., Ji, Q., and Hua, X. (2024). Fault diagnosis of the distribution network based on the DS evidence theory Bayesian network. Front. Energy Res., 12.10.3389/fenrg.2024.1422639 ↗
18. BECT spike detection based on novel multichannel data weighted fusion algorithm
19. State of health estimation for lithium-ion batteries under arbitrary usage using data-driven multimodel fusion10.1109/TTE.2023.3267124 ↗
20. Learnable graph convolutional network and feature fusion for multi-view learning10.1016/j.inffus.2023.02.013 ↗
21. Clustering Algorithm-Based Data Fusion Scheme for robust cooperative spectrum sensing10.1109/ACCESS.2019.2963512 ↗
22. On Bayesian Optimization-Based Residual CNN for estimation of Inter-Turn short circuit fault in PMSM10.1109/TPEL.2022.3207181 ↗
23. A new method to improve fault location accuracy in transmission line based on fuzzy Multi-Sensor Data fusion10.1109/TSG.2018.2853678 ↗
24. CFCNN: A novel convolutional fusion framework for collaborative fault identification of rotating machinery10.1016/j.inffus.2023.02.012 ↗
25. Interpretable Convolutional Neural Network for Mechanical Equipment Fault Diagnosis
26. Optimized DTW-Resnet for fault diagnosis by data augmentation toward unequal length time series
27. Intelligent fault diagnosis of Rotor-Bearing system under varying working conditions with modified transfer convolutional neural network and thermal images10.1109/TII.2020.3005965 ↗
28. Data fusion algorithm based on fuzzy sets and D-S theory of evidence10.26599/TST.2018.9010138 ↗
29. Shantal, M., Othman, Z., and Bakar, A.A. (2023). A novel approach for data feature weighting using correlation coefficients and min–max normalization. Symmetry, 15.10.3390/sym15122185 ↗
30. Adeyemo, A., Wimmer, H., and Powell, L.M. (November, January 31). Effects of normalization techniques on logistic regression in data science. Proceedings of the Conference on Information Systems Applied Research ISSN, Norfolk, Virginia. Available online: https://jisara.org/2019-12/n2/JISARv12n2.pdf#page=37.
31. Real-Time intelligent diagnosis of co-frequency vibration faults in rotating machinery based on Lightweight-Convolutional neural networks10.1186/s10033-024-01021-9 ↗
32. Ruan, D., Zhang, F., and Guhmann, C. (2021, January 7–9). Exploration and Effect Analysis of Improvement in Convolution Neural Network for Bearing Fault Diagnosis. Proceedings of the 2021 IEEE International Conference on Prognostics and Health Management (ICPHM), Detroit, MI, USA.10.1109/ICPHM51084.2021.9486665 ↗
33. Luo, C., Jia, M., and Wen, Y. (2017, January 3–5). The diagnosis approach for rolling bearing fault based on Kurtosis criterion EMD and Hilbert envelope spectrum. Proceedings of the 2017 IEEE 3rd Information Technology and Mechatronics Engineering Conference (ITOEC), Chongqing, China.10.1109/ITOEC.2017.8122439 ↗
34. A new convolutional neural Network-Based Data-Driven fault diagnosis method10.1109/TIE.2017.2774777 ↗
35. Gao, D., Zhu, Y., Wang, X., Yan, K., and Hong, J. (2018, January 26–28). A Fault Diagnosis Method of Rolling Bearing Based on Complex Morlet CWT and CNN. Proceedings of the 2018 Prognostics and System Health Management Conference (PHM-Chongqing), Chongqing, China.10.1109/PHM-Chongqing.2018.00194 ↗