journal article·2025-03-05Open access

Two-Dimensional Topology Optimization of Headtube in Electric Scooter Considering Multiple Loads

Min Gyu Kim, Jun Won Choi, Jung Jin Kim

Applied Sciences· Volume 15· Issue 5

Abstract

The safety and structural integrity of electric scooters have gained considerable attention owing to their increasing use in personal mobility and the associated accident rates. This study applied topology optimization to the headtube of an electric scooter, which is a critical component susceptible to structural failure under diverse load conditions. A finite element model was developed to simulate the behavior of the headtube under 16 single-load conditions, followed by optimization for multiple loads. The optimized design demonstrated an enhanced material distribution, balancing the lightweight construction and structural robustness. Collision performance analysis revealed an improvement of at least 51% in the strain energy distribution compared with that of existing commercial models. These results underscore the potential efficacy of topology optimization in enhancing the safety and reliability of personal mobility devices. Moreover, topology optimization can provide a systematic framework for designing critical structural components.
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Research context

OpenAlex topics: Topology Optimization in Engineering · Smart Materials for Construction · Building Energy and Comfort Optimization

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Mechanical Engineering, Keimyung University, Daegu 42601, Republic of Korea

Funding

Korea Institute for Advancement of Technology

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