journal article·2025-01-05Open access

A Novel Power Prediction Model Based on the Clustering Modification Method for a Heavy-Duty Gas Turbine

Jing Kong, Wei Yu, Jinwei Chen, Huisheng Zhang

Applied Sciences· Volume 15· Issue 1

Abstract

Data-driven models utilizing machine learning algorithms provide an effective approach for predicting power in heavy-duty gas turbines, extracting valuable insights from large-scale operational datasets. However, global unified models often struggle to meet the accuracy requirements of all data when dealing with complex and variable operating conditions, leading to limited prediction accuracy for local conditions. To address this problem, a clustering modification method is introduced to develop a novel power prediction model for heavy-duty gas turbines. In this study, the Support Vector Regression (SVR) prediction model is combined with a k-means clustering modification model, enabling the model to adapt to different operational conditions. Operational data from an E-class gas turbine are carefully preprocessed, including filtering, noise reduction, and steady-state selection, to enhance data quality. Then, the k-means algorithm is employed to classify operational conditions, with tailored modification models trained for each category. These modification models refine predictions to accommodate variations in specific operating states. Experimental results demonstrate that the composite model achieves a 32.66% reduction in MAPE and an increase in R2 to 0.9982 compared to single-model approaches. The analysis further highlights that training the model with 70% of the annual data achieves optimal prediction accuracy and stability. Additionally, the model significantly reduces high-error occurrences, with 75% of predictions having errors below 0.2946%. This method improves the precision and adaptability of power prediction for gas turbines, providing a practical framework that enhances the reliability of real-world applications and supports the advancement of data-driven energy systems.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Turbomachinery Performance and Optimization · Advanced Aircraft Design and Technologies · Energy Load and Power Forecasting

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Huadian Electric Power Research Institute Co., Ltd., Hangzhou 310030, China

The Key Laboratory of Power Machinery and Engineering of Education Ministry, Shanghai Jiao Tong University, Shanghai 200240, China

College of Smart Energy, Shanghai Jiao Tong University, Shanghai 200240, China

Funding

Key Research and Development Program of Zhejiang Province

References (34)

Show source-provided references
1. Exploring the Competitiveness of Hydrogen-Fueled Gas Turbines in Future Energy Systems10.1016/j.ijhydene.2021.10.035 ↗
2. Farhat, H., and Salvini, C. (2022). Novel Gas Turbine Challenges to Support the Clean Energy Transition. Energies, 15.10.3390/en15155474 ↗
3. Review of Gas Turbine Internal Cooling Improvement Technology10.1115/1.4048865 ↗
4. Study on Fuel Flexibility of a Medium Size Gas Turbine Fueled by Different Hydrogen-Based Fuels from Biowaste as Possible Alternatives to Natural Gas10.1016/j.envres.2024.118399 ↗
5. Improved Nonlinear MPC for Aircraft Gas Turbine Engine Based on Semi-Alternative Optimization Strategy10.1016/j.ast.2021.106983 ↗
6. Performance-Based Health Monitoring, Diagnostics and Prognostics for Condition-Based Maintenance of Gas Turbines: A Review10.1016/j.apenergy.2017.04.048 ↗
7. Chua, K.H., Lih Bong, H., Lim, Y.S., Wong, J., and Wang, L. (2020, January 4–7). The State-of-the-Arts of Peak Shaving Technologies: A Review. Proceedings of the 2020 International Conference on Smart Grid and Clean Energy Technologies (ICSGCE), Kuching, Malaysia.10.1109/ICSGCE49177.2020.9275637 ↗
8. Improved Method for Gas-Turbine Off-Design Performance Adaptation Based on Field Data10.1115/1.4044470 ↗
9. Digital Twin Model of Gas Turbine and Its Application in Warning of Performance Fault10.1016/j.cja.2022.07.021 ↗
10. An adaptation approach for gas turbine design-point performance simulation10.1115/1.2136369 ↗
11. A New Component Map Generation Method for Gas Turbine Adaptation Performance Simulation10.1007/s12206-017-0344-5 ↗
12. Joint Steady State and Transient Performance Adaptation for Aero Engine Mathematical Model10.1109/ACCESS.2019.2905865 ↗
13. Yan, B., Hu, M., Feng, K., and Jiang, Z. (2021). Enhanced Component Analytical Solution for Performance Adaptation and Diagnostics of Gas Turbines. Energies, 14.10.3390/en14144356 ↗
14. Predictive, adaptive model of PG 9171E gas turbine unit including control algorithms10.1016/j.energy.2017.03.027 ↗
15. Manasis, C., Assimakis, N., Vikias, V., Ktena, A., and Stamatelos, T. (2020). Power generation prediction of an open cycle gas turbine using kalman filter. Energies, 13.10.3390/en13246692 ↗
16. Zhang, C., and Janeway, M. (2022). Optimization of Turbine Blade Aerodynamic Designs Using CFD and Neural Network Models. Int. J. Turbomach. Propuls. Power, 7.10.3390/ijtpp7030020 ↗
17. Development and Multi-Utility of an ANN Model for an Industrial Gas Turbine10.1016/j.apenergy.2008.03.018 ↗
18. Application of Artificial Neural Networks to the Condition Monitoring and Diagnosis of a Combined Heat and Power Plant10.1016/j.energy.2009.06.005 ↗
19. Industrial gas turbine operating parameters monitoring and data-driven prediction10.17531/ein.2020.3.2 ↗
20. Sustainable operations of a combined cycle power plant using artificial intelligence based power prediction10.1016/j.heliyon.2023.e19562 ↗
21. Short-term scheduling of gas-fired CHP plant with thermal storage using optimization algorithm and forecasting models10.1016/j.enconman.2021.113860 ↗
22. Prediction of Electrical Output Power of Combined Cycle Power Plant Using Regression ANN Model10.4236/jpee.2018.612002 ↗
23. Gas Turbine Performance Prediction via Machine Learning10.1016/j.energy.2019.116627 ↗
24. Afzal, A., Alshahrani, S., Alrobaian, A., Buradi, A., and Khan, S.A. (2021). Power Plant Energy Predictions Based on Thermal Factors Using Ridge and Support Vector Regressor Algorithms. Energies, 14.10.3390/en14217254 ↗
25. Electrical Energy Prediction of Combined Cycle Power Plant Using Gradient Boosted Generalized Additive Model10.1109/ACCESS.2022.3153720 ↗
26. Shao, C., Liu, Y., Zhang, Z., Lei, F., and Fu, J. (2023). Fast Prediction Method of Combustion Chamber Parameters Based on Artificial Neural Network. Electronics, 12.10.3390/electronics12234774 ↗
27. Predicting the Energy and Exergy Performance of F135 PW100 Turbofan Engine via Deep Learning Approach10.1016/j.enconman.2022.115775 ↗
28. Gas Turbine Modeling Based on Fuzzy Clustering Algorithm Using Experimental Data10.1080/08839514.2016.1138808 ↗
29. Fuzzy Modeling and Fast Model Predictive Control of Gas Turbine System10.1016/j.energy.2020.117465 ↗
30. Lechner, C., and Seume, J. (2018). Stationäre Gasturbinen, Springer. Nachdredn, VDI-Buch.10.1007/978-3-662-56134-8 ↗
31. Yaping, Z., and Changyin, Z. (2021, January 23–25). Gene Feature Selection Method Based on ReliefF and Pearson Correlation. Proceedings of the 2021 3rd International Conference on Applied Machine Learning (ICAML), Changsha, China.10.1109/ICAML54311.2021.00011 ↗
32. Random forests10.1023/A:1010933404324 ↗
33. Xi, Y., Zhuang, X., Wang, X., Nie, R., and Zhao, G. (2018, January 14–15). A research and application based on gradient boosting decision tree. Proceedings of the 15th International Conference, Taiyuan, China.10.1007/978-3-030-02934-0_2 ↗
34. Fancello, D. (2024). Reliability Improvement of Gas Turbine Performance Monitoring Based on Online Measurement Data Processing. [Master’s Thesis, University of Genoa]. Available online: http://www.dicat.unige.it/bottaro/Presentation%20group/Fancello_tesi.pdf.