Simulation Analysis of Cyclone Separator for Separation of Cenospheres

The separation of cenospheres is an important method for fly ash recycling, and there is no efficient and less polluting method available for separating cenospheres. This paper proposes the dry separation of cenospheres using a cyclone separator, which utilizes the small density of cenospheres as a feature to separate them. The corresponding numerical simulations of the cyclone separator model used to separate the cenospheres were carried out by a CFD analysis, after which the size of the radius of the upper discharge opening and the height of the sloping wall of the cyclone separator were analyzed by simulation; the effect of the incident velocity on the Newton’s efficiency of the separation of the cenospheres was also analyzed. The simulation results indicate that the Newton’s efficiency can reach 0.55 when the radius of the upper feed port is 90 mm, the height of the inclined wall is 400 mm, and the incident speed is 2.5 m/s.