Determination of the Fracture Locus of a Cor-Ten Steel at Low and High Triaxiality Ranges

Cor-Ten steels, also known as weathering steels, are construction materials of growing importance in the field of architecture and crash barriers, not only due to their good mechanical and corrosion resistance properties but also for the appealing color of their oxides. However, a complete description of the fracture locus of Cor-Ten steels in both low and high triaxiality ranges is still lacking. The present study aims at integrating and extending the data available in the literature for this peculiar material by evaluating four different planar specimens with a mixed numerical–experimental methodology. A non-notched specimen was tested in terms of tension to calibrate the true stress–strain curve of the material after necking by means of an iterative process involving the FEM. Once the model had been calibrated, a tensile test of each specimen was simulated, and the corresponding results were validated using the experimental test data. From the FEM results, the quantities of interests, namely, the stress triaxiality, the equivalent plastic strain, and the normalized Lode angle, were extrapolated. Subsequently, the fracture locus of the Cor-Ten steel was determined through the interpolation of the experimental data collected in the present study as well as data available in the literature for low triaxiality ranges. The results confirmed the parabolic trend characterizing the fracture locus at low triaxiality suggested in the literature, and an exponential decreasing trend was found at higher triaxiality values after reaching a local maximum. The results thus confirm that the fracture locus of Cor-Ten steels, as generally found for metallic materials, cannot be completely described by a monotonic function. Moreover, it was found that the highly ductile behavior of the material induces a significant topology change in the specimens before failure, thus making it more complex to forecast the location of crack nucleation and, as a consequence, the stress state.