journal article·2025-02-24Open access

Study on Flow and Settlement Performance Evaluation and Optimization of Coal Gangue Slurry Filling Material Based on Fractal Gradation

Xiaoping Shao, Wei Wang, Bingchao Zhao, Jianbo Ning, Zhengchun Wang, Yibo Zhang, Xing Du, Renlong Tang

Applied Sciences· Volume 15· Issue 5

Abstract

Coal gangue slurry filling technology is an effective way of utilizing coal gangue solid waste resources rationally, and its fluidity and sedimentation behavior have an essential influence on filling performance. However, evaluation and optimization methods for the fluidity and sedimentation performance of coal gangue slurry filling materials (CSFMs) are still scarce. In order to solve this problem, based on the fractal grading theory, this paper carried out an experimental study on the influence of the fractal dimension on the flow characteristics of CSFMs, revealed the impact of the fractal dimension on the flow performance of slurry, and constructed a CSFM flow performance evaluation and optimization model based on the fractal dimension. At the same time, the influence of the fractal dimension on solid mass fraction and particle distribution in the CSFM sedimentation process was analyzed using a sedimentation experiment. Combined with fitting analysis and model construction, a CSFM sedimentation performance evaluation method based on fractal dimension D was proposed. The results show that (1) the slump, expansion, and yield stress of CSFMs increased first and then decreased with the increase in the fractal dimension, and the bleeding rate of CSFMs decreased with the rise in the fractal dimension. The analysis of the consistency coefficient of CSFMs shows that the increase in the proportion of fine particles will increase the consistency coefficient. (2) The fitting analysis indicates that the fractal dimension D of CSFMs is negatively correlated with the sedimentation performance PS. The change in D is most significant in the range of 2.3 to 2.4, where the slurry’s stability is poor. When D exceeds 2.5, the slurry’s stability improves significantly. (3) Based on the evaluation of flow performance and settlement performance, the flow performance and settlement performance of CSFMs with fractal dimensions between 2.50 and 2.59 achieve the best balance, which ensures the reliability of long-distance transportation and construction quality. The research results can provide a reference for the pipeline transportation of whole gangue slurry and have important practical significance for realizing the large-scale disposal of gangue solid waste and green mining of coal mines.
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Research context

OpenAlex topics: Tailings Management and Properties · Geotechnical and Geomechanical Engineering · Rock Mechanics and Modeling

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Energy School, Xi’an University of Science and Technology, Xi’an 710054, China

Key Laboratory of Western Mines and Hazards Prevention, Ministry of Education of China, Xi’an 710054, China

Funding

The National Natural Science Foundation of China · The Key R & D plan of Shaanxi Province in 2023

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