journal article·2025-02-20Open access

Numerical Simulation for Impeller Structure Optimization for Vortex Pump Based on Orthogonal Design Method

Jiahao Yang, Xiangyang Li, Donghong Cheng, Jiangtao Ji, Mengwen Zhao, Wen Guo, Lile He

Applied Sciences· Volume 15· Issue 5

Abstract

The double-bearing vortex pump is a new type of high-efficiency vortex pump. Compared with the traditional vortex pump, its volume and mass are significantly reduced, and its reliability is greatly improved. As the core component of the pump, the impeller has a decisive impact on the overall performance of the pump. Therefore, in order to deeply understand the internal flow mechanism of the vortex pump and improve its hydraulic performance. The mesh model of the double-bearing vortex pump is established by using UG 12.0 and ANSYS Fluent 2022 R1 software, and the influence of different rotational speeds on the flow field characteristics, such as fluid velocity and pressure in the internal vortex pump, is analyzed. The accuracy of the numerical simulation results is verified through experiments. On this basis, the impeller structure of the vortex pump is optimized by introducing the orthogonal design method and taking the impeller diameter, blade groove radius, blade number, and impeller width as optimization parameters. The results indicate that the number of blades is the most critical factor affecting the performance of vortex pumps, and the optimized impeller design increases the head and efficiency of the vortex pump by 18.9% and 11.6%, respectively. This provides important reference for improving the structural design of vortex pump impellers and enhancing their hydraulic performance.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Cavitation Phenomena in Pumps · Cyclone Separators and Fluid Dynamics · Hydraulic and Pneumatic Systems

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mechanical and Electrical Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, China

Hydraulic Technology Research Institute, Xihang University, Xi’an 710077, China

School of Vehicle Engineering, Xihang University, Xi’an 710077, China

School of Mechanical Engineering, Xihang University, Xi’an 710077, China

Funding

Natural Science Basic Research Project of Shaanxi Province, China · Hydraulic Technology Key Laboratory of Shaanxi Province Open Fund Research Project

References (24)

Show source-provided references
1. Research stage and development tendency of vortex pump
2. Effect of suction side blade profile on the performance of a side channel pump10.1177/0957650916649329 ↗
3. Performances and flow analysis in the centrifugal vortex pump10.1115/1.4023198 ↗
4. Orthogonal test and experimental study on fire floating pump10.1088/1757-899X/52/3/032010 ↗
5. Mosshammer, M., Benigni, H., Jaberg, H., and Konrad, J. (2019). Maximum Efficiency Despite Lowest Specific Speed-Simulation and Optimisation of a Side Channel Pump. Int. J. Turbomach. Propuls. Power, 4.10.3390/ijtpp4020006 ↗
6. Zhang, B.W., Cheng, L., Zhu, M.H., Jiao, W.X., and Zhang, D. (2022). Numerical simulation and analysis of the flow characteristics of the roof-attached vortex (RAV) in a closed pump sump. Machines, 10.10.3390/machines10030209 ↗
7. Unsteady flow and excitation characteristics in a vortex pump10.1016/j.flowmeasinst.2024.102716 ↗
8. Cheng, Y., Li, W., Ma, S., Ji, L., Xiao, C., and Li, Y. (2024). The Influence of Different Working Fluid Temperatures on the Hydraulic Performance of Magnetic Vortex Pumps. Water, 16.10.3390/w16111601 ↗
9. Effect of impeller installation position on unsteady flow characteristics of a vortex pump10.1108/EC-04-2022-0195 ↗
10. Numerical analysis of the unsteady flow in the near-tongue region in a volute-type centrifugal pump for different operating points10.1016/j.compfluid.2010.01.001 ↗
11. The flow simulation of a low-specific-speed high-speed centrifugal pump10.1016/j.apm.2010.05.021 ↗
12. Gao, X.F., Zhao, T., Shi, W.D., Zhang, D.S., Shi, Y., Zhou, L., and Chang, H. (2020). Numerical Investigation of an Open-Design Vortex Pump with Different Blade Wrap Angles of Impeller. Processes, 8.10.3390/pr8121601 ↗
13. The Effect of Impeller Indent Distance on the Performance of Vortex Pumps10.5293/IJFMS.2020.13.1.042 ↗
14. Influence of Screw Centrifugal Inducer on Internal Flow Structure of Vortex Pump10.1115/1.4047229 ↗
15. Quan, H., Li, Y.A., Kang, L., Yu, X.Y., Song, K., and Wu, Y.K. (2021). Influence of Blade Type on the Flow Structure of a Vortex Pump for Solid-Liquid Two-Phase Flow. Machines, 9.10.3390/machines9120353 ↗
16. Optimization design and experimental study of vortex pump based on orthogonal test10.1177/0036850419881883 ↗
17. Optimization Analysis of Head Cover Structure of High Head Pump Turbine10.1088/1742-6596/2752/1/012087 ↗
18. A novel twisted rotor blade suitable for high-speed turbomolecular pumps: Numerical modelling and structural optimization10.1016/j.heliyon.2024.e26994 ↗
19. Zhou, L., Zhou, C., Bai, L., and Agarwal, R. (2024). Numerical and Experimental Analysis of Vortex Pump with Various Axial Clearances. Water, 16.10.3390/w16111602 ↗
20. Numerical Investigation of Impeller Parameters on the Performance and Internal Flow Characteristics in Regenerative Flow Pumps10.1088/1742-6596/2752/1/012110 ↗
21. Wang, C., Luo, Y., Li, Z.H., Shen, Z.H., and Ye, D.X. (2024). Influence of Impeller Structure Parameters on the Hydraulic Performance and Casting Molding of Spiral Centrifugal Pumps. Water, 16.10.3390/w16111598 ↗
22. Liu, Q., Zhuang, S.G., Bao, H.F., He, Z.F., Wang, K., and Liu, H.L. (2022). The Optimization of a First-Stage Liquid-Sealing Impeller Structure for a Turbopump Based on Response Surface Methodology. Processes, 10.10.3390/pr10101999 ↗
23. Optimization of vane pump structure based on modal characteristic analysis10.21595/vp.2023.23692 ↗
24. Hydraulic structure optimization of centrifugal pump based on orthogonal test10.1088/1742-6596/2707/1/012056 ↗