journal article·2025-05-05Open access

Investigation of Mechanical and Fresh Properties of Ultra-High-Performance Concrete Incorporating Second-Generation Superplasticizers

Sama Tajasosi, Jalil Barandoust, Ashkan Saradar, Mohammad Mohtasham Moein, Sam E. Rigby, Moses Karakouzian

Applied Sciences· Volume 15· Issue 9

Abstract

Ultra-high-performance concrete (UHPC) has been following economic and environmental trends for the past two decades. Limited research has been conducted on the significance of superplasticizers in UHPC products, despite the high costs they entail for projects. The current study assesses UHPC based on rheological properties and mechanical characteristics considering different factors. In this study, the effects of different levels of superplasticizer derived from sulfonated naphthalene formaldehyde (SNF: 0.7%, 0.8%, and 0.9%), silica fume (SF: 15%, 20%, and 25%), and the water-to-binder ratio (w/b: 0.18, 0.20, and 0.22) were examined. Fresh tests such as slump flow, Vicat needle, and squeezing, as well as hardened tests like compressive strength, flexural strength, and electrical resistivity, were conducted. In the analysis, an artificial neural network (ANN) model and a fuzzy logic (FL) model were employed to forecast compressive strength results at 7 and 28 days. The results indicated that a higher SF dosage reduced slump flow and set time, whereas the opposite was observed for SNF and the w/b ratio. Three distinct behaviors were identified in the squeezing flow test findings: (1) specific elastic behavior and low plasticity, (2) extensive plastic behavior and significant dilatancy, and (3) heightened responsiveness to compressive flow rate and material ratio. SNF demonstrated promise in enhancing compressive, flexural, and electrical strength. The prediction models suggested that the FL (error range 3.18–4.36%) and ANN (0.74–1.03%) models performed well in predicting compressive strength at 7 and 28 days. The encouraging findings from this study set the stage for further sustainable and cost-effective construction methods.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Concrete and Cement Materials Research · Innovative concrete reinforcement materials · Innovations in Concrete and Construction Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Water and Environmental Engineering, Faculty of Civil Engineering, Shahrood University of Technology, Shahrood P.O. Box 3619995161, Iran

Department of Civil Engineering, University of Guilan, Rasht P.O. Box 419961377, Iran

Department of Civil Engineering, Allameh Mohaddes Nouri University, Nour P.O. Box 4641859558, Iran

Arup Resilience, Security & Risk, 3 Piccadilly Pl, Manchester M1 3BN, UK

Department of Civil and Environmental Engineering and Construction, University of Nevada, Las Vegas, NV 89154, USA

References (100+)

Show source-provided references
1. Durability of Ultra-High Performance Concrete—A Review10.1016/j.conbuildmat.2020.119296 ↗
2. New Development of Ultra-High-Performance Concrete (UHPC)10.1016/j.compositesb.2021.109220 ↗
3. Steel Slag and Zeolite as Sustainable Pozzolans for UHPC: An Experimental Study of Binary and Ternary Pozzolan Mixtures under Various Curing Conditions10.1007/s41062-024-01592-5 ↗
4. Seismic Performance of High-Performance Fiber-Reinforced Cement-Based Composite Structural Members: A Review10.1061/(ASCE)ST.1943-541X.0003428 ↗
5. Ultrahigh-Performance Concrete for Posttensioned Precast Bridge Piers for Seismic Resilience10.1061/(ASCE)ST.1943-541X.0001906 ↗
6. A Review of Developments and Challenges for UHPC in Structural Engineering: Behavior, Analysis, and Design10.1061/(ASCE)ST.1943-541X.0003073 ↗
7. Characterisation of Rendering Mortars by Squeeze-Flow and Rotational Rheometry10.1016/j.cemconres.2013.12.009 ↗
8. Cardoso, F.A., Grandes, F.A., Sakano, V.K., Rego, A.C.A., Lofrano, F.C., John, V.M., and Pileggi, R.G. (2020). Experimental Developments of the Squeeze Flow Test for Mortars. Rheology and Processing of Construction Materials, Springer.10.1007/978-3-030-22566-7_22 ↗
9. Investigation of Mechanical Properties of Concrete with Clinoptilolite and Silica Fume Using Taguchi Method10.1007/s41062-024-01362-3 ↗
10. Ullah, R., Qiang, Y., Ahmad, J., Vatin, N.I., and El-Shorbagy, M.A. (2022). Ultra-High-Performance Concrete (UHPC): A State-of-the-Art Review. Materials, 15.10.3390/ma15124131 ↗
11. Performance of Ceramic Tile Powder as a Pozzolanic Material in Concrete
12. Kujawa, W., Olewnik-Kruszkowska, E., and Nowaczyk, J. (2021). Concrete Strengthening by Introducing Polymer-Based Additives into the Cement Matrix-a Mini Review. Materials, 14.10.3390/ma14206071 ↗
13. A State-of-the-Art on Electromagnetic and Mechanical Properties of Electromagnetic Waves Absorbing Cementitious Composites10.1016/j.cemconcomp.2024.105889 ↗
14. Micro-Macro Regulating Heterogeneous Interface Engineering in 3D N-Doped Carbon Fiber/MXene/TiO 2 Nano-Aerogel for Boosting Electromagnetic Wave Absorption10.26599/NR.2025.94907169 ↗
15. Multiple Synergistic Effects of Structural Coupling and Dielectric-Magnetic Loss in Promoting Microwave Absorption of Bark-Derived Absorbers10.1007/s42114-025-01233-0 ↗
16. Recent Developments in Low-Carbon Engineered Cementitious Composites (ECC)10.1016/j.jobe.2024.111734 ↗
17. Surface Energy Induced Microstructural Engineering of Bio-Derived N-Doped Carbon Fibers Anchored by CoNi Nanoparticles for Superior Microwave Absorption10.1007/s42114-025-01262-9 ↗
18. Development of Multiple Linear Regression, Artificial Neural Networks and Fuzzy Logic Models to Predict the Efficiency Factor and Durability Indicator of Nano Natural Pozzolana as Cement Additive10.1016/j.jobe.2022.104475 ↗
19. Influence of Phase Change Material and Nano Silica Aerogel Aggregates on the Characteristics of Cementitious Composite: An Experimental and Predictive Study10.1016/j.jobe.2023.108148 ↗
20. Investigation Mechanical Characteristics and Permeability of Concrete with Pozzolanic Materials: A Sustainable Approach10.1007/s41939-024-00507-2 ↗
21. Mechanical Properties of Portland Cement Concrete Mixed with Different Doses of Recycled Brick Powder and Steel Fiber10.1016/j.heliyon.2025.e41900 ↗
22. Strength Prediction of High-Strength Concrete by Fuzzy Logic and Artificial Neural Networks10.1061/(ASCE)MT.1943-5533.0000985 ↗
23. Predicting the Compressive Strength of UHPC with Coarse Aggregates in the Context of Machine Learning
24. Bond Strength of the Interface between Concrete Substrate and Overlay Concrete Containing Fly Ash Exposed to High Temperature10.1016/j.istruc.2023.01.122 ↗
25. Predicting the Compressive Strength of Concrete with Fly Ash Admixture Using Machine Learning Algorithms10.1016/j.conbuildmat.2021.125021 ↗
26. Modeling Compressive Strength of EPS Lightweight Concrete Using Regression, Neural Network and ANFIS10.1016/j.conbuildmat.2013.01.016 ↗
27. Mohtasham Moein, M., Rahmati, K., Mohtasham Moein, A., Saradar, A., Rigby, S.E., and Akhavan Tabassi, A. (2024). Employing Neural Networks, Fuzzy Logic, and Weibull Analysis for the Evaluation of Recycled Brick Powder in Concrete Compositions. Buildings, 14.10.3390/buildings14124062 ↗
28. Utilizing Construction and Demolition Waste in Concrete as a Sustainable Cement Substitute: A Comprehensive Study on Behavior Under Short-Term Dynamic and Static Loads via Laboratory and Numerical Analysis10.1016/j.jobe.2024.110778 ↗
29. Modeling flexural strength of EPS lightweight concrete using regression, neural network and ANFIS
30. Prediction and Optimization Model of Sustainable Concrete Properties Using Machine Learning, Deep Learning and Swarm Intelligence: A Review10.1016/j.jobe.2023.108065 ↗
32. Prediction of Compressive Strength of Heavyweight Concrete by ANN and FL Models10.1007/s00521-009-0292-9 ↗
33. Soltanifar, M., Sharafi, H., Hosseinzadeh Lotfi, F., Pedrycz, W., and Allahviranloo, T. (2023). Introduction to Fuzzy Logic. Studies in Systems, Decision and Control, Springer.10.1007/978-3-031-30403-3_3 ↗
34. Is There a Need for Fuzzy Logic?10.1016/j.ins.2008.02.012 ↗
35. Mirgozar Langaroudi, M.A., Mohtasham Moein, M., Saradar, A., and Karakouzian, M. (2025). Investigation of the Mechanical Properties and Durability of Fiber-Reinforced Geopolymer Mortars Containing Metakaolin and Glass Powder. Infrastruct., 10.10.3390/infrastructures10020025 ↗
36. Predicting the Compressive Strength of Mortars Containing Metakaolin by Artificial Neural Networks and Fuzzy Logic10.1016/j.advengsoft.2008.12.008 ↗
37. Prediction of Compressive Strength of Concrete Containing Fly Ash Using Artificial Neural Networks and Fuzzy Logic10.1016/j.commatsci.2007.04.009 ↗
38. Preferential Adsorption of Superplasticizer on Cement/Silica Fume and Its Effect on Rheological Properties of UHPC10.1016/j.conbuildmat.2022.129519 ↗
39. Effect of PCE-Type Superplasticizer on Early-Age Behaviour of Ultra-High Performance Concrete (UHPC)10.1016/j.conbuildmat.2017.07.145 ↗
40. Influence of Rheological Properties of Cement Mortar on Steel Fiber Distribution in UHPC10.1016/j.conbuildmat.2017.03.173 ↗
41. Synergetic Effect of Viscosity Modifying Admixtures and Polycarboxylate Ether Superplasticizer on Key Characteristics of Thixotropic UHPC for Bonded Bridge Deck Overlay Rehabilitation
42. Effect of Nano-Silica on the Hydration and Microstructure Development of Ultra-High Performance Concrete (UHPC) with a Low Binder Amount10.1016/j.conbuildmat.2014.04.063 ↗
43. The Study of Using Rice Husk Ash to Produce Ultra High Performance Concrete10.1016/j.conbuildmat.2010.11.046 ↗
44. Effects of KCC-1/Ag Nanoparticles on the Mechanical Properties of Concrete10.5829/IJE.2022.35.07A.17 ↗
45. Reusing Waste Ceramic and Waste Sanitary Ware in Concrete as Pozzolans with Nano-Silica and Metakaolin
46. Compatibility Matrix of Superplasticizers in Ultra-High-Performance Concrete for Material Sustainability10.1007/s41062-023-01228-0 ↗
47. A Review on Performance of Self-Compacting Concrete—Use of Mineral Admixtures and Steel Fibres with Artificial Neural Network Application10.1016/j.conbuildmat.2020.120215 ↗
48. A New Method for Predicting the Ingredients of Self-Compacting Concrete (SCC) Including Fly Ash (FA) Using Data Envelopment Analysis (DEA)10.1007/s13369-020-04927-3 ↗
49. Development of Deep Neural Network Model to Predict the Compressive Strength of Rubber Concrete10.1016/j.conbuildmat.2021.124081 ↗
50. Neural Network Models to Predict Explosive Spalling of PP Fiber Reinforced Concrete under Heating10.1016/j.jobe.2020.101472 ↗
51. A Novel Integrated Approach of RUNge Kutta Optimizer and ANN for Estimating Compressive Strength of Self-Compacting Concrete
52. Optimized Artificial Neural Network Model for Accurate Prediction of Compressive Strength of Normal and High Strength Concrete10.1016/j.clema.2023.100211 ↗
53. Integrating Push-out Test Validation and Fuzzy Logic for Bond Strength Study of Fiber-Reinforced Self-Compacting Concrete10.1016/j.conbuildmat.2024.136062 ↗
54. Prediction of Compressive Stress–Strain Behavior of Hybrid Steel–Polyvinyl-Alcohol Fiber Reinforced Concrete Response by Fuzzy-Logic Approach10.1016/j.conbuildmat.2023.131212 ↗
55. A New Way of Prediction Elastic Modulus of Normal and High Strength Concrete-Fuzzy Logic10.1016/j.cemconres.2005.01.001 ↗
56. (2019). Standard Specification for Portland Cement (Standard No. ASTM C150/C150M-19a).
57. (2020). Standard Specification for Silica Fume Used in Cementitious Mixtures (Standard No. ASTM C1240).
58. (2017). Standard Specification for Standard Sand (Standard No. ASTM C778).
59. (2019). Standard Specification for Chemical Admixtures for Concrete (Standard No. ASTM C494).
60. (2021). Standard Specification for Flow Table for Use in Tests of Hydraulic Cement (Standard No. ASTM C230/230M-21).
61. (2013). Standard Test Method for Flow of Hydraulic Cement Mortar (Standard No. ASTM C1437).
62. (2008). Standard Test Methods for Time of Setting of Hydraulic Cement by Vicat Needle (Standard No. ASTM C191-08).
63. Rheological Behavior of Mortars under Different Squeezing Rates10.1016/j.cemconres.2009.05.014 ↗
64. (2013). Standard Test Method for Density, Absorption, and Voids in Hardened Concrete (Standard No. ASTM-C642-13).
65. (2015). Standard Method of Test for Electrical Resistivity of a Concrete Cylinder Tested in a Uniaxial Resistance Test (Standard No. AASHTO TP 119).
66. (2020). Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50 Mm] Cube Specimens) (Standard No. ASTM C109/C109M-20b).
67. (2021). Standard Test Method for Flexural Strength of Hydraulic-Cement Mortars (Standard No. ASTM C348-21).
68. Effect of Waste Electronic Plastic and Silica Fume on Mechanical Properties and Thermal Performance of Concrete10.1016/j.conbuildmat.2021.122952 ↗
69. Effect of Silica Fume and Red Mud on Mechanical Properties of Ferrochrome Ash Based Concrete10.1016/j.matpr.2021.11.372 ↗
70. Fidjestol, P. (2006). ACI 234R-06: Guide for the Use of Silica Fume in Concrete, American Concrete Institute.
71. Investigating the Properties and Microstructure of High-Performance Cement Composites with Nano-Silica, Silica Fume, and Ultra-Fine TiO210.1007/s41062-024-01407-7 ↗
72. Microstructural Investigation of a Silica Fume-Cement-Lime Mortar10.1016/S0958-9465(02)00006-9 ↗
73. Durability Study of Silica Fume-Mortar Exposed to the Combined Sulfate and Chloride-Rich Solution10.1007/s12205-018-5809-2 ↗
74. Optimum Recycled Concrete Aggregate and Micro-Silica Content in Self-Compacting Concrete: Rheological, Mechanical and Microstructural Properties10.1016/j.jobe.2020.101361 ↗
75. Sadrmomtazi, A., Langeroudi, M.A.M., Fasihi, A., and Haghi, A.K. (2009, January 27–29). An Investigation on Effect of Using PP Fibers and Different Cementitious Materials on Mechanical Properties of EPS Concrete. Proceedings of the 3rd International Conference on Concrete and Development, Tehrant, Iran.
76. Huynh, P.T., Bui, P.T., Ogawa, Y., and Kawai, K. (2020). Effect of Water-to-Binder Ratio on Cementing Efficiency Factor of Fly Ash Regarding Compressive Strength of Concrete. ICSCEA 2019: Proceedings of the International Conference on Sustainable Civil Engineering and Architecture, Springer. Lecture Notes in Civil Engineering.10.1007/978-981-15-5144-4_42 ↗
77. Melo, K.A., and Repette, W.L. (2007). Optimization of Superplasticizer Content in Self-Compacting Concrete. Measuring, Monitoring and Modeling Concrete Properties, Springer.
78. Kawai, T., and Okada, T. (1989). Effect of Superplasticizer and Viscosity-Increasing Admixture on Properties of Lightweight Aggregate Concrete, American Concrete Institute. ACI Special Publication.
79. Properties of Pervious Concrete with Steel Slag as Aggregates and Different Mineral Admixtures as Binders10.1016/j.conbuildmat.2020.119543 ↗
80. Effect of Water-Binder Ratio and Fly Ash on the Homogeneity of Concrete10.1016/j.conbuildmat.2012.09.027 ↗
81. Effect of Liquid to Binder Ratio and Curing Temperature on the Engineering Properties of the Geopolymer Concrete10.1007/s12633-021-00985-w ↗
82. Xun, W., Wu, C., Leng, X., Li, J., Xin, D., and Li, Y. (2020). Effect of Functional Superplasticizers on Concrete Strength and Pore Structure. Appl. Sci., 10.10.3390/app10103496 ↗
83. Evaluation of the Influence of a Superplasticizer on the Hydration of Varying Composition Cements by the Electrical Resistivity Measurement Method10.1016/j.conbuildmat.2017.03.138 ↗
84. Compatibility between a Polycarboxylate Superplasticizer and the Belite-Rich Sulfoaluminate Cement: Setting Time and the Hydration Properties10.1016/j.conbuildmat.2013.10.028 ↗
85. Rheological Behaviour of Fresh Cement Paste as Measured by Squeeze Flow10.1007/BF00975091 ↗
86. Dilatancy Mitigation of Cement Powder Paste by Pozzolanic and Inert Fillers10.1002/suco.201900320 ↗
87. Dilatancy Swerve in Superplasticized Cement Powder Paste10.1016/j.conbuildmat.2022.129524 ↗
88. Investigation of Dilatancy Mechanism of Portland Cement Paste10.1016/j.conbuildmat.2015.02.070 ↗
89. Electrical Resistivity of Unsaturated Concrete Using Different Types of Cement10.1016/j.conbuildmat.2015.12.168 ↗
90. Performance of Self-Compacting Mortars Modified with Nanoparticles: A Systematic Review and Modeling10.1016/j.clema.2022.100086 ↗
91. Cosoli, G., Mobili, A., Tittarelli, F., Revel, G.M., and Chiariotti, P. (2020). Electrical Resistivity and Electrical Impedance Measurement in Mortar and Concrete Elements: A Systematic Review. Appl. Sci., 10.10.3390/app10249152 ↗
92. Durability of Self-Compacting Lightweight Aggregate Concretes (LWSCC) as Repair Overlays ARTICLE INFO ABSTRACT
93. The Mechanical and Durability Properties of Concrete Containing Hybrid Synthetic Fibers10.1016/j.conbuildmat.2018.05.145 ↗
94. Production of High-Performance Concrete through the Addition of New Generation of Superplasticizers: A Comprehensive Review on the Electrokinetics and Rheological Behaviors10.1007/s42247-023-00550-8 ↗
95. Penetration Resistance and Electrical Resistivity of Cement Paste with Superplasticizer10.1617/s11527-013-0079-4 ↗
96. The Influence of Silica Fume on the Compressive Strength of Cement Paste and Mortar10.1016/0008-8846(95)00152-3 ↗
97. Prediction of Flexural Strength of Concretes Containing Silica Fume and Styrene-Butadiene Rubber (SBR) with an Empirical Model10.1007/s40030-015-0140-0 ↗
98. Synergistic Effects of Pozzolan and Carbon Fibers on the Performance of Self-Consolidating Concrete under Plastic Shrinkage and Dynamic Loading10.1007/s41062-024-01440-6 ↗
99. He, T., Xiang, W., Zhang, J., Hu, C., Zhang, G., and Kou, B. (2022). Influence of Water-Binder Ratio on the Mechanical Strength and Microstructure of Arch Shell Interface Transition Zone. Buildings, 12.10.3390/buildings12040491 ↗
100. Effects of Water/Binder Ratio on the Properties of Engineered Cementitious Composites10.1007/s11595-010-2298-7 ↗