Upper Limb Orthoses: Integrating Topology Optimization and 3D Printing for Custom Fit and Function
Source abstract
Abstract
Customized wrist splints, particularly for upper extremity orthoses like wrist support braces, are commonly used across numerous clinical scenarios. However, the traditional process for producing personalized wrist splints is largely manual and highly dependent on the expertise of orthopedic specialists. This experience-based approach often leads to suboptimal outcomes, necessitating further refinement of the designs. Recent advancements in Additive Manufacturing (AM) have brought significant innovation to various industries, including orthopedics. This study aims to present a comprehensive methodology that integrates advanced design tools, like 3D Scanning, with digital manufacturing techniques to produce tailored wrist splints. The produced hand brace aims to offer enhanced mechanical performance and comfort by precisely fitting an individual’s anatomy while minimizing material usage and weight. To achieve optimal design efficiency, the study explores the application of a topology optimization (TO) approach for design, while the manufacturing process utilizes Fused Deposition Modeling (FDM), an evolving technology within the additive manufacturing (AM) sector.
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Research context
OpenAlex topics: Topology Optimization in Engineering · Innovations in Concrete and Construction Materials · Advanced Numerical Analysis Techniques
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Department of Structural Engineering, Institute of Structural Analysis and Antiseismic Research, School of Civil Engineering, National Technical University Athens, Zografou Campus, Heroon Polytechniou Str. 9, 15780 Athens, Greece
Laboratory of Advanced Manufacturing Technologies and Testing, Department of Industrial Management and Technology, University of Piraeus, Karaoli and Dimitriou 80, 18534 Piraeus, Greece
Department of Mechanical Engineering, KU Leuven, Div. LMSD, Jan De Nayerlaan 5, 2860 Sint-Katelijne-Waver, Belgium
First Department of Orthopaedics, Attiko Hospital, School of Medicine, National and Kapodistrian University of Athens, 15772 Athens, Greece
Infersence Ltd., Agiou Sosti Str., 32300 Orchomenos, Greece
Innovasphere Ltd., Stara Planina Str. 80, 1527 Sofia, Bulgaria
Department of Aerospace Science and Technology, National and Kapodistrian University of Athens, 34400 Psachna, Greece
Funding
OrThOP3Dics project
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