journal article·2023-12-22Open access

Research on Noise Reduction Modification Design of High Speed EMU Traction Arc Toothed Cylindrical Gears

Jianping Sun, Hui Liu, Zhenyan Chen, Zhaoping Tang, Menghui Lu

Applied Sciences· Volume 14· Issue 1

Abstract

Aiming at the deficiencies of the traction helical gear transmission system when the EMU is running at high speed, this paper proposes and designs a kind of arc toothed cylindrical gear adapted to the traction of higher speed EMU. A parametric arc toothed cylindrical gear model was constructed using CREO, and its dynamic contact characteristics and acoustic response characteristics were analyzed under sustained operating conditions using the finite element boundary element method. The design of a tooth profile combined with the radius of the arc toothed line of the comprehensive trimming program put forward a virtual trimming prototype method through MATLAB and CREO reconstruction gear, and trimming before and after the gear transmission simulation experiments occurred for comparison and analysis. This study shows that the traction arc toothed cylindrical gear comprehensive modification method proposed in this study achieves better dynamic performance optimization, effectively reduces the contact stress and radiation noise of the gear transmission, and provides a theoretical basis for the development of a new generation of high-speed EMU stock traction drive systems.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Gear and Bearing Dynamics Analysis · Tribology and Lubrication Engineering · Mechanical stress and fatigue analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Transportation Engineering, East China Jiaotong University, Nanchang 330013, China

School of Mechatronics and Vehicle Engineering, East China Jiaotong University, Nanchang 330013, China

School of Information Engineering, East China Jiaotong University, Nanchang 330013, China

Funding

National Natural Science Foundation of China

References (37)

Show source-provided references
1. Train Headway Simulation of 400 km/h High Speed Railway
2. Research Status and Trend of Gearbox Design for High-speed EMU
3. Saito, M., Mizushima, F., Wakabayashi, Y., Kurita, T., Shinji, N., and Toru, H. (2019, January 16–20). Development of New Low-Noise Pantograph for High-Speed Trains. Proceedings of the 13th International Workshop on Railway Noise, Ghent, Belgium.
4. Characteristics and Evaluation of Noises in the Tourist Cabin of a Train Running at More than 350 km/h
5. Review of urban noise pollution and monitoring system
6. Research of Meshing Contact Impact Stress Distribution of Circular Arc Tooth Trace Cylindrical Gear Surface
7. Prediction mathematic model and influencing factors of contact stress of cylindrical gear with arc tooth
8. Multi-condition contact stress analysis of high speed train helical gear10.3311/PPtr.8870 ↗
9. Research on Low-vibration Tooth Profile Modification Design of Two-stage Planetary Gear Transmission System
10. Research on application of dynamic optimization modification for an involute spur gear in a fixed-shaft gear transmission system10.1016/j.ymssp.2022.109530 ↗
11. Impact of Gear Modification on Gear Dynamic Characteristics10.1007/s11668-023-01627-6 ↗
12. Optimal design of traction gear modification of high-speed EMU based on radial basis function neural network10.1109/ACCESS.2020.3007449 ↗
13. Tooth surface mismatch modification method of cycloidal bevel gear based on conjugate tooth surface modification10.1299/jamdsm.2020jamdsm0017 ↗
14. Study on Modification and Tooth Tip Sharping Analysis of Orthogonal Arc Tooth Face Gears
15. Dynamic Contact Stress Analysis of Spur Gear Modification Based on Modification Condition
16. Optimization Design of Inclined Gear Surface Based on ROMAX
17. Multi-objective optimal design of modification for helical gear10.1016/j.ymssp.2021.107762 ↗
18. Sensitivity Analysis of Helical Gears with Tooth Surface Modification to Applied Torque and Gear Misalignment10.1051/jnwpu/20183661085 ↗
19. Modification of Differential Gear based on Multi-objective Optimization
20. Optimal Modification of Helical Gear Tooth Surface based on KISSsoft
21. On the stability analysis of gear pairs with tooth profile modification10.1016/j.mechmachtheory.2022.104888 ↗
22. Micro-parameter Optimization of Helical Cylindrical Gear based on Romax
23. An innovative ease-off flank modification method based on the dynamic performance for high-speed spiral bevel gear with high-contact-ratio10.1016/j.mechmachtheory.2021.104345 ↗
24. Simulation and Analysis on Tooth Meshing Ease-Off Surface of Gears Based on Polynomial Topology Modification10.1051/jnwpu/20203840897 ↗
25. A novel ease-off flank modification methodology for spiral bevel and hypoid gears10.1016/j.mechmachtheory.2010.03.010 ↗
26. An ease-off based approach to designing a high-order transmission motion for face-milled spiral bevel gears10.1504/IJVD.2019.111583 ↗
27. Review on Research Status of Curvilinear Cylindrical Gear
28. The Accurate Parametric Design and Assembly Simulation of the Spread Blade Cylindrical Gears with Curvilinear Tooth Trace
29. Transient dynamics analysis of non-circular planetary gear train
30. Mesh Control Strategy for Contact Simuliation of Helical Gear Pair of Offshore Wind Power Gearbox
31. Three-dimensional multibody dynamics analysis of accidental falls resulting in traumatic brain injury10.1080/13588260902826554 ↗
32. Research on Constraint Modal Model of Double Circular-Arc Gear Based on Orthogonal Experiment
33. Tang, Z., Chen, Z., Sun, J., Lu, M., and Liu, H. (2023). Noise Prediction Study of Traction Arc Tooth Cylindrical Gears for New Generation High-Speed Electric Multiple Units. Lubricants, 11.10.3390/lubricants11090357 ↗
34. Finite Element Analysis on Profile Modification in Speed Increase Gearbox for the Wind-driven Generator
35. Influence of Walker Curve Tooth Root Modification on Thermoelastic Grease Lubrication Characteristics of Large Internal Gears
36. Modeling and Contact Analysis of Circular-arc-tooth-trace Cylindrical Gear for Manufacture
37. The effect of nature of porous material on diffuse field acoustic transmission of the sandwich aerospace composite doubly curved shell10.1016/j.ast.2018.03.010 ↗