journal article·2020-06-01Open access

Dynamic modeling of ultra-precision fly cutting machine tool and the effect of ambient vibration on its tool tip response

Jianguo Ding, Yu Chang, Peng Chen, Hui Zhuang, Yuanyuan Ding, Hanjing Lu, Yiheng Chen

Abstract

Abstract The dynamic performances of an ultra-precision fly cutting machine tool (UFCMT) has a dramatic impact on the quality of ultra-precision machining. In this study, the dynamic model of an UFCMT was established based on the transfer matrix method for multibody systems. In particular, the large-span scale flow field mesh model was created; and the variation in linear and angular stiffness of journal and thrust bearings with respect to film thickness was investigated by adopting the dynamic mesh technique. The dynamic model was proven to be valid by comparing the dynamic characteristics of the machine tool obtained by numerical simulation with the experimental results. In addition, the power spectrum density estimation method was adopted to simulate the statistical ambient vibration excitation by processing the ambient vibration signal measured over a long period of time. Applying it to the dynamic model, the dynamic response of the tool tip under ambient vibration was investigated. The results elucidated that the tool tip response was significantly affected by ambient vibration, and the isolation foundation had a good effect on vibration isolation.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Advanced machining processes and optimization · Iterative Learning Control Systems · Gear and Bearing Dynamics Analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (30)

Show source-provided references
1. A graphical method for the determination of the dynamic stability of machine tools10.1016/0020-7357(61)90049-X ↗
2. Analysis of a milling machine: computed results versus experimental data10.1007/978-1-349-01921-2_70 ↗
3. Modular synthesis of machine tools10.1016/S0007-8506(07)62845-5 ↗
4. A systems approach to structural topology optimization: designing optimal connections10.1115/1.2828787 ↗
5. Dynamic design approach of an ultra-precision machine tool used for optical parts machining10.1177/0954405412458998 ↗
6. A mechanical structure-based design method and its implementation on a fly-cutting machine tool design10.1007/s00170-013-5436-5 ↗
7. Multi-scale surface simulation of the KDP crystal fly cutting machining10.1007/s00170-014-5748-0 ↗
8. A novel simulation method for interaction of machining process and machine tool structure10.1007/s00170-016-9068-4 ↗
9. Investigation on the formation mechanism and controlling method of machined surface topography of ultra-precision flycutting machining10.1007/s00170-019-04869-7 ↗
10. The effect of axis coupling on machine tool dynamics determined by tool deviation10.1016/j.ijmachtools.2014.09.003 ↗
11. Time domain coupled simulation of machine tool dynamics and cutting forces considering the influences of nonlinear friction characteristics and process damping10.1016/j.precisioneng.2019.10.010 ↗
12. Discrete time transfer matrix method for multibody system dynamics10.1007/s11044-005-5006-1 ↗
13. Transfer matrix method for linear multibody system10.1007/s11044-007-9092-0 ↗
14. A new version of transfer matrix method for multibody systems10.1007/s11044-016-9528-5 ↗
15. Computationally efficient dynamic modeling of robot manipulators with multiple flexible-links using acceleration-based discrete time transfer matrix method10.1016/j.rcim.2017.06.010 ↗
16. Transfer matrix method for determination of the natural vibration characteristics of elastically coupled launch vehicle boosters10.1007/s10409-015-0425-6 ↗
17. Launch dynamics modeling and simulation of vehicular missile system10.2514/1.G003363 ↗
18. Performance of inherently compensated flat pad aerostatic bearings subject to dynamic perturbation forces10.1016/j.precisioneng.2012.01.002 ↗
19. Numerical analysis and experimental research on the angular stiffness of aerostatic bearings10.1016/j.triboint.2017.12.040 ↗
20. Numerical study of the sensitivity of tilting pad journal bearing performance characteristics to manufacturing tolerances: steady-state analysis10.1080/10402000701429246 ↗
21. Performance analysis of high-speed spindle aerostatic bearings10.1016/j.triboint.2004.04.008 ↗
22. Discharge coefficients of orifice-type restrictor for aerostatic bearings10.1016/j.triboint.2006.05.003 ↗
23. CFD investigation of pressure depressions in aerostatic circular thrust bearings10.1016/j.triboint.2009.03.011 ↗
24. Modeling for optimization of circular flat pad aerostatic bearing with a single central orifice-type restrictor based on CFD simulation10.1016/j.triboint.2016.12.044 ↗
25. Dynamic characteristics of ultra-precision aerostatic bearings10.1007/s40436-013-0013-6 ↗
26. Numerical study on static and dynamic performances of a double-pad annular inherently compensated aerostatic thrust bearing10.1115/1.4042657 ↗
27. Effects of angular misalignment on the performance of rotor-bearing systems supported by externally pressurized air bearing10.1016/j.triboint.2017.03.018 ↗
28. Rui · 2008
29. Research on the dynamic characteristics of the ultra-precision fly cutting machine tool and its influence on the mid-frequency waviness of the surface10.1007/s00170-019-04500-9 ↗
30. Dynamics modelling and simulating of ultra-precision fly-cutting machine tool10.1007/s12541-019-00239-1 ↗