journal article·2023-09-01Open access

Seawater-Mixed Lightweight Aggregate Concretes with Dune Sand, Waste Glass and Nanosilica: Experimental and Life Cycle Analysis

Pawel Sikora, Levent Afsar, Sundar Rathnarajan, Morteza Nikravan, Sang-Yeop Chung, Dietmar Stephan, Mohamed Abd Elrahman

Abstract

Abstract The use of alternative and locally available materials is encouraged in the construction industry to improve its sustainability. Desert regions with shortages in freshwater and river sand as fine aggregates in concrete have to search for alternative materials such as seawater, dune sand, and waste glass powder to produce lightweight concretes. The potential negative effects of adding these alternative materials can be reduced by adding nanosilica to the cementitious system at very low quantities. This study evaluates the feasibility of using these alternative materials and nanosilica (NS) in producing lightweight aggregate concretes (LWACs). A systematic study was carried out to understand the synergistic effect of nanosilica and seawater in improving the hydration characteristics of the developed cementitious systems. Also, the effect of these alternative materials on the fresh properties of the cementitious system was assessed by slump flow tests. The evolution of compressive strength at early ages was investigated after 2, 7, and 28 days of moist curing and an improvement in the strength development in concretes with seawater was observed. Furthermore, the integrity of the developed LWACs was analyzed using oven-dry density, thermal conductivity, water porosity and shrinkage measurements. Moreover, the capillary porosity and sorptivity measurements revealed the denser microstructure in the nano-modified seawater lightweight concretes. In the end, the life-cycle assessment study calculated the benefit of alternative materials in terms of carbon footprint and water consumption. As an outcome, a sustainable solution for producing LWACs containing seawater, dune sand or glass powder was proposed.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Concrete and Cement Materials Research · Innovative concrete reinforcement materials · Innovations in Concrete and Construction Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (70)

Show source-provided references
1. Abd Elrahman, M., Chung, S.-Y., Sikora, P., Rucinska, T., & Stephan, D. (2019). Influence of nanosilica on mechanical properties, sorptivity, and microstructure of lightweight concrete. Materials (basel, Switzerland). https://doi.org/10.3390/ma1219307810.3390/ma12193078 ↗
2. Abd Elrahman, M., & Hillemeier, B. (2014). Combined effect of fine fly ash and packing density on the properties of high performance concrete: An experimental approach. Construction and Building Materials, 58, 225–233. https://doi.org/10.1016/j.conbuildmat.2014.02.02410.1016/j.conbuildmat.2014.02.024 ↗
3. Abd Elrahman, M., Sikora, P., Chung, S.-Y., & Stephan, D. (2021). The performance of ultra-lightweight foamed concrete incorporating nanosilica. Archives of Civil and Mechanical Engineering. https://doi.org/10.1007/s43452-021-00234-210.1007/s43452-021-00234-2 ↗
4. Adiwijaya, Hamada, H., Sagawa, Y., & Yamamoto, D. (2017). Influence of seawater mixing and curing on strength characteristics and porosity of ground granulated blast-furnace slag concrete. IOP Conference Series: Materials Science and Engineering, 271, 12070. https://doi.org/10.1088/1757-899X/271/1/01207010.1088/1757-899X/271/1/012070 ↗
5. Ahmad, J., Martinez-Garcia, R., Algarni, S., de Prado-Gil, J., Alqahtani, T., & Irshad, K. (2022). Characteristics of sustainable concrete with partial substitutions of glass waste as a binder material. International Journal of Concrete Structures and Materials. https://doi.org/10.1186/s40069-022-00511-110.1186/s40069-022-00511-1 ↗
6. Alaviitala, T., & Mattila, T. J. (2015). Engineered nanomaterials reduce but do not resolve life cycle environmental impacts of power capacitors. Journal of Cleaner Production, 93, 347–353. https://doi.org/10.1016/j.jclepro.2015.01.03610.1016/j.jclepro.2015.01.036 ↗
7. Al-Harthy, A. S., Halim, M. A., Taha, R., & Al-Jabri, K. S. (2007). The properties of concrete made with fine dune sand. Construction and Building Materials, 21, 1803–1808. https://doi.org/10.1016/j.conbuildmat.2006.05.05310.1016/j.conbuildmat.2006.05.053 ↗
8. Amran, Y. M., Farzadnia, N., & Abang Ali, A. A. (2015). Properties and applications of foamed concrete; a review. Construction and Building Materials, 101, 990–1005. https://doi.org/10.1016/j.conbuildmat.2015.10.11210.1016/j.conbuildmat.2015.10.112 ↗
9. Andreasen, A. H. M. (1930). Ueber die Beziehung zwischen Kornabstufung und Zwischenraum in Produkten aus losen Körnern (mit einigen Experimenten). Kolloid-Zeitschrift, 50, 217–228. https://doi.org/10.1007/BF0142298610.1007/BF01422986 ↗
10. Arosio, V., Arrigoni, A., & Dotelli, G. (2019). Reducing water footprint of building sector: Concrete with seawater and marine aggregates. IOP Conference Series: Earth and Environmental Science, 323, 12127. https://doi.org/10.1088/1755-1315/323/1/01212710.1088/1755-1315/323/1/012127 ↗
11. Boulay, A.-M., Bare, J., Benini, L., Berger, M., Lathuillière, M. J., Manzardo, A., et al. (2018). The WULCA consensus characterization model for water scarcity footprints: Assessing impacts of water consumption based on available water remaining (AWARE). The International Journal of Life Cycle Assessment, 23, 368–378. https://doi.org/10.1007/s11367-017-1333-810.1007/s11367-017-1333-8 ↗
12. Cheng, S., Shui, Z., Sun, T., Huang, Y., & Liu, K. (2018). Effects of seawater and supplementary cementitious materials on the durability and microstructure of lightweight aggregate concrete. Construction and Building Materials, 190, 1081–1090. https://doi.org/10.1016/j.conbuildmat.2018.09.17810.1016/j.conbuildmat.2018.09.178 ↗
13. Dhondy, T., Remennikov, A., & Shiekh, M. N. (2019). Benefits of using sea sand and seawater in concrete: A comprehensive review. Australian Journal of Structural Engineering, 20, 280–289. https://doi.org/10.1080/13287982.2019.165921310.1080/13287982.2019.1659213 ↗
14. Du, Y., Yang, W., Ge, Y., Wang, S., & Liu, P. (2021). Thermal conductivity of cement paste containing waste glass powder, metakaolin and limestone filler as supplementary cementitious material. Journal of Cleaner Production, 287, 125018. https://doi.org/10.1016/j.jclepro.2020.12501810.1016/j.jclepro.2020.125018 ↗
15. Ducman, V., Mladenovič, A., & Šuput, J. S. (2002). Lightweight aggregate based on waste glass and its alkali–silica reactivity. Cement and Concrete Research, 32, 223–226. https://doi.org/10.1016/S0008-8846(01)00663-910.1016/S0008-8846(01)00663-9 ↗
16. Ebead, U., Lau, D., Lollini, F., Nanni, A., Suraneni, P., & Yu, T. (2022). A review of recent advances in the science and technology of seawater-mixed concrete. Cement and Concrete Research, 152, 106666. https://doi.org/10.1016/j.cemconres.2021.10666610.1016/j.cemconres.2021.106666 ↗
17. EN 15804:2012+A2. (2019). Sustainability of construction works—environmental product declarations—core rules for the product category of construction products
18. EPD—InformationsZentrum Beton GmbH. (2018). Umweltproduktdeklarationen—EPD-C 20/25; C 25/30, C 30/37, C 35/45, C 45/55, C 50/60, https://www.beton.org/wissen/nachhaltigkeit/umweltproduktdeklarationen/. Accessed on 30 Dec 2022
19. Etxeberria, M., Gonzalez-Corominas, A., & Pardo, P. (2016). Influence of seawater and blast furnace cement employment on recycled aggregate concretes’ properties. Construction and Building Materials, 115, 496–505. https://doi.org/10.1016/j.conbuildmat.2016.04.06410.1016/j.conbuildmat.2016.04.064 ↗
20. Farzadnia, N., Noorvand, H., Yasin, A. M., & Aziz, F. N. A. (2015). The effect of nano silica on short term drying shrinkage of POFA cement mortars. Construction and Building Materials, 95, 636–646. https://doi.org/10.1016/j.conbuildmat.2015.07.13210.1016/j.conbuildmat.2015.07.132 ↗
21. Federowicz, K., Techman, M., Sanytsky, M., & Sikora, P. (2021). Modification of lightweight aggregate concretes with silica nanoparticles-a review. Materials (basel, Switzerland). https://doi.org/10.3390/ma1415424210.3390/ma14154242 ↗
22. Fiore, A., Marano, G. C., Marti, C., & Molfetta, M. (2014). On the fresh/hardened properties of cement composites incorporating rubber particles from recycled tires. Advances in Civil Engineering, 2014, 1–12. https://doi.org/10.1155/2014/87615810.1155/2014/876158 ↗
23. Firdous, R., Nikravan, M., Mancke, R., Vöge, M., & Stephan, D. (2022). Assessment of environmental, economic and technical performance of geopolymer concrete: A case study. Journal of Materials Science, 57, 18711–18725. https://doi.org/10.1007/s10853-022-07820-610.1007/s10853-022-07820-6 ↗
24. Gregori, A., Castoro, C., Marano, G. C., & Greco, R. (2019). Strength reduction factor of concrete with recycled rubber aggregates from tires. Journal of Materials in Civil Engineering. https://doi.org/10.1061/(ASCE)MT.1943-5533.000278310.1061/(ASCE)MT.1943-5533.0002783 ↗
25. Guignone, G., Calmon, J., Vieira, G., Zulcão, R., & Rebello, T. (2022). Life cycle assessment of waste glass powder incorporation on concrete: a bridge retrofit study case. Applied Sciences, 12, 3353. https://doi.org/10.3390/app1207335310.3390/app12073353 ↗
26. Hooi, L. S., & Min, P. J. (2017). Potential of substituting waste glass in aerated light weight concrete. Procedia Engineering, 171, 633–639. https://doi.org/10.1016/j.proeng.2017.01.39810.1016/j.proeng.2017.01.398 ↗
27. Ioannidou, D., Sonnemann, G., & Suh, S. (2020). Do we have enough natural sand for low-carbon infrastructure? Journal of Industrial Ecology, 24, 1004–1015. https://doi.org/10.1111/jiec.1300410.1111/jiec.13004 ↗
28. Ismail, Z. Z., & Al-Hashmi, E. A. (2009). Recycling of waste glass as a partial replacement for fine aggregate in concrete. Waste Management (new York, N.y.), 29, 655–659. https://doi.org/10.1016/j.wasman.2008.08.01210.1016/j.wasman.2008.08.012 ↗
29. ISO 14025. (2006). Environmental labels and declarations—type III environmental declarations—principles and procedures
30. ISO 14040. (2006). Environmental management—life cycle assessment—principles and framework
31. ISO 14044. (2006). Environmental management—life cycle assessment—requirements and guidelines
32. Iuorio, O., Napolano, L., Fiorino, L., & Landolfo, R. (2019). The environmental impacts of an innovative modular lightweight steel system: The Elissa case. Journal of Cleaner Production, 238, 117905. https://doi.org/10.1016/J.JCLEPRO.2019.11790510.1016/J.JCLEPRO.2019.117905 ↗
33. Jackson, M. D., Moon, J., Gotti, E., Taylor, R., Chae, S. R., Kunz, M., et al. (2013). Material and elastic properties of al-tobermorite in ancient roman seawater concrete. Journal of the American Ceramic Society, 96, 2598–2606. https://doi.org/10.1111/jace.1240710.1111/jace.12407 ↗
34. Khatibmasjedi, M., Ramanthan, S., Suraneni, P., & Nanni, A. (2019). Shrinkage behavior of cementitious mortars mixed with seawater. Advances in Civil Engineering Materials, 8, 20180110. https://doi.org/10.1520/ACEM2018011010.1520/ACEM20180110 ↗
35. Khatibmasjedi, M., Ramanathan, S., Suraneni, P., & Nanni, A. (2020). Compressive strength development of seawater-mixed concrete subject to different curing regimes. ACI Materials Journal. https://doi.org/10.14359/5172597310.14359/51725973 ↗
36. Kog, Y. C. (2020). High-performance concrete made with dune sand. Magazine of Concrete Research, 72, 1036–1046. https://doi.org/10.1680/jmacr.18.0007310.1680/jmacr.18.00073 ↗
37. Krivenko, P., Rudenko, I., Konstantynovskyi, O., & Boiko, O. (2021). Prevention of steel reinforcement corrosion in alkali-activated slag cement concrete mixed with seawater. E3S Web of Conferences, 280, 7004. https://doi.org/10.1051/e3sconf/20212800700410.1051/e3sconf/202128007004 ↗
38. Krivenko, P., Rudenko, I., Konstantynovskyi, O., & Vaičiukynienė, D. (2022). Mitigation of corrosion initiated by Cl- and SO42–ions in blast furnace cement concrete mixed with sea water. Materials (basel, Switzerland). https://doi.org/10.3390/ma1509300310.3390/ma15093003 ↗
39. Krivenko, P. V., Sanytsky, M., & Kropyvnytska, T. (2019). The effect of nanosilica on the early strength of alkali-activated portland composite cements. Solid State Phenomena, 296, 21–26. https://doi.org/10.4028/www.scientific.net/SSP.296.2110.4028/www.scientific.net/SSP.296.21 ↗
40. Li, H., Farzadnia, N., & Shi, C. (2018a). The role of seawater in interaction of slag and silica fume with cement in low water-to-binder ratio pastes at the early age of hydration. Construction and Building Materials, 185, 508–518. https://doi.org/10.1016/j.conbuildmat.2018.07.09110.1016/j.conbuildmat.2018.07.091 ↗
41. Li, Y.-L., Zhao, X.-L., Singh Raman, R. K., & Al-Saadi, S. (2018b). Thermal and mechanical properties of alkali-activated slag paste, mortar and concrete utilising seawater and sea sand. Construction and Building Materials, 159, 704–724. https://doi.org/10.1016/j.conbuildmat.2017.10.10410.1016/j.conbuildmat.2017.10.104 ↗
42. Liu, Y., Tafsirojjaman, T., Dogar, A. U. R., & Hückler, A. (2020). Shrinkage behavior enhancement of infra-lightweight concrete through FRP grid reinforcement and development of their shrinkage prediction models. Construction and Building Materials, 258, 119649. https://doi.org/10.1016/j.conbuildmat.2020.11964910.1016/j.conbuildmat.2020.119649 ↗
43. Lu, J.-X., Shen, P., Zhang, Y., Zheng, H., Sun, Y., & Poon, C. S. (2021). Early-age and microstructural properties of glass powder blended cement paste: Improvement by seawater. Cement and Concrete Composites, 122, 104165. https://doi.org/10.1016/j.cemconcomp.2021.10416510.1016/j.cemconcomp.2021.104165 ↗
44. Lun Lam, W., Shen, P., Cai, Y., Sun, Y., Zhang, Y., & Sun Poon, C. (2022). Effects of seawater on UHPC: Macro and microstructure properties. Construction and Building Materials, 340, 127767. https://doi.org/10.1016/j.conbuildmat.2022.12776710.1016/j.conbuildmat.2022.127767 ↗
45. Lynda Amel, C., Kadri, E.-H., Sebaibi, Y., & Soualhi, H. (2017). Dune sand and pumice impact on mechanical and thermal lightweight concrete properties. Construction and Building Materials, 133, 209–218. https://doi.org/10.1016/j.conbuildmat.2016.12.04310.1016/j.conbuildmat.2016.12.043 ↗
46. Maddalena, R., Roberts, J. J., & Hamilton, A. (2018). Can Portland cement be replaced by low-carbon alternative materials? A study on the thermal properties and carbon emissions of innovative cements. Journal of Cleaner Production, 186, 933–942. https://doi.org/10.1016/j.jclepro.2018.02.13810.1016/j.jclepro.2018.02.138 ↗
47. Małek, M., Łasica, W., Jackowski, M., & Kadela, M. (2020). Effect of waste glass addition as a replacement for fine aggregate on properties of mortar. Materials (basel, Switzerland). https://doi.org/10.3390/ma1314318910.3390/ma13143189 ↗
48. Miller, S. A., Horvath, A., & Monteiro, P. J. M. (2018). Impacts of booming concrete production on water resources worldwide. Nature Sustainability, 1, 69–76. https://doi.org/10.1038/s41893-017-0009-510.1038/s41893-017-0009-5 ↗
49. Montanari, L., Suraneni, P., Tsui-Chang, M., Khatibmasjedi, M., Ebead, U., Weiss, J., et al. (2019). Hydration, pore solution, and porosity of cementitious pastes made with seawater. Journal of Materials in Civil Engineering. https://doi.org/10.1061/(ASCE)MT.1943-5533.000281810.1061/(ASCE)MT.1943-5533.0002818 ↗
50. Napolano, L., Menna, C., Graziano, S. F., Asprone, D., D’Amore, M., de Gennaro, R., et al. (2016). Environmental life cycle assessment of lightweight concrete to support recycled materials selection for sustainable design. Construction and Building Materials, 119, 370–384. https://doi.org/10.1016/j.conbuildmat.2016.05.04210.1016/j.conbuildmat.2016.05.042 ↗
51. Nassar, R.-U.-D., & Soroushian, P. (2012). Green and durable mortar produced with milled waste glass. Magazine of Concrete Research, 64, 605–615. https://doi.org/10.1680/macr.11.0008210.1680/macr.11.00082 ↗
52. Nikravan, M., Firdous, R., & Stephan, D. (2023). Life cycle assessment of alkali-activated materials: A systematic literature review. Low-Carbon Materials and Green Construction. https://doi.org/10.1007/s44242-023-00014-610.1007/s44242-023-00014-6 ↗
53. Reichard, T. W. (1964). Creep and drying shrinkage of lightweight and normal-weight concretes. National Bureau of Standards Monograph USA, 74, 23.
54. Saleh, S., Li, Y.-L., Hamed, E., Mahmood, A. H., & Zhao, X.-L. (2022). Workability, strength, and shrinkage of ultra-high-performance seawater, sea sand concrete with different OPC replacement ratios. Journal of Sustainable Cement-Based Materials. https://doi.org/10.1080/21650373.2022.205083110.1080/21650373.2022.2050831 ↗
55. Sgobba, S., Borsa, M., Molfetta, M., & Marano, G. C. (2015). Mechanical performance and medium-term degradation of rubberised concrete. Construction and Building Materials, 98, 820–831. https://doi.org/10.1016/j.conbuildmat.2015.07.09510.1016/j.conbuildmat.2015.07.095 ↗
56. Sikora, P., Cendrowski, K., Abd Elrahman, M., Chung, S.-Y., Mijowska, E., & Stephan, D. (2020a). The effects of seawater on the hydration, microstructure and strength development of Portland cement pastes incorporating colloidal silica. Applied Nanoscience, 10, 2627–2638. https://doi.org/10.1007/s13204-019-00993-810.1007/s13204-019-00993-8 ↗
57. Sikora, P., Horszczaruk, E., Skoczylas, K., & Rucinska, T. (2017). Thermal properties of cement mortars containing waste glass aggregate and nanosilica. Procedia Engineering, 196, 159–166. https://doi.org/10.1016/j.proeng.2017.07.18610.1016/j.proeng.2017.07.186 ↗
58. Sikora, P., Lootens, D., Liard, M., & Stephan, D. (2020b). The effects of seawater and nanosilica on the performance of blended cements and composites. Applied Nanoscience, 10, 5009–5026. https://doi.org/10.1007/s13204-020-01328-810.1007/s13204-020-01328-8 ↗
59. Sikora, P., Rucinska, T., Stephan, D., Chung, S.-Y., & Abd Elrahman, M. (2020c). Evaluating the effects of nanosilica on the material properties of lightweight and ultra-lightweight concrete using image-based approaches. Construction and Building Materials, 264, 120241. https://doi.org/10.1016/j.conbuildmat.2020.12024110.1016/j.conbuildmat.2020.120241 ↗
60. Skibicki, S., Pułtorak, M., Kaszyńska, M., Hoffmann, M., Ekiert, E., & Sibera, D. (2022). The effect of using recycled PET aggregates on mechanical and durability properties of 3D printed mortar. Construction and Building Materials, 335, 127443. https://doi.org/10.1016/j.conbuildmat.2022.12744310.1016/j.conbuildmat.2022.127443 ↗
61. Skoczylas, K., & Rucińska, T. (2020). Influence of grain shape of waste glass aggregate on the properties of cement mortar. Journal of Ecological Engineering, 21, 148–159. https://doi.org/10.12911/22998993/11297510.12911/22998993/112975 ↗
62. Torres, A., Brandt, J., Lear, K., & Liu, J. (2017). A looming tragedy of the sand commons. Science (new York, N.y.), 357, 970–971. https://doi.org/10.1126/science.aao050310.1126/science.aao0503 ↗
63. UN-water expert group on Water and Climate change, UN Water Policy Brief—Climate change and Water, September 2019
64. Wang, J., Liu, E., & Li, L. (2018a). Multiscale investigations on hydration mechanisms in seawater OPC paste. Construction and Building Materials, 191, 891–903. https://doi.org/10.1016/j.conbuildmat.2018.10.01010.1016/j.conbuildmat.2018.10.010 ↗
65. Wang, X. F., Huang, Y. J., Wu, G. Y., Fang, C., Li, D. W., Han, N. X., et al. (2018b). Effect of nano-SiO2 on strength, shrinkage and cracking sensitivity of lightweight aggregate concrete. Construction and Building Materials, 175, 115–125. https://doi.org/10.1016/j.conbuildmat.2018.04.11310.1016/j.conbuildmat.2018.04.113 ↗
66. Wesley, D. T. A., & Puffer, S. M. (2019). The end of sand. In I. Dima, G. Koç, & B. Christiansen (Eds.), Reusable and sustainable building materials in modern architecture (pp. 1–27). IGI Global.
67. WULCA. (2022). What is AWARE (Available WAter REmaining)? https://wulca-waterlca.org/aware/what-is-aware/. Accessed 30 Dec 2022
68. Xiao, J., Qiang, C., Nanni, A., & Zhang, K. (2017). Use of sea-sand and seawater in concrete construction: Current status and future opportunities. Construction and Building Materials, 155, 1101–1111. https://doi.org/10.1016/j.conbuildmat.2017.08.13010.1016/j.conbuildmat.2017.08.130 ↗
69. Younis, A., Ebead, U., & Judd, S. (2018). Life cycle cost analysis of structural concrete using seawater, recycled concrete aggregate, and GFRP reinforcement. Construction and Building Materials, 175, 152–160. https://doi.org/10.1016/j.conbuildmat.2018.04.18310.1016/j.conbuildmat.2018.04.183 ↗
70. Younis, A., Ebead, U., Suraneni, P., & Nanni, A. (2019). Strength, shrinkage, and permeability performance of seawater concrete. Proceedings of International Structural Engineering and Construction. https://doi.org/10.14455/ISEC.res.2019.15910.14455/ISEC.res.2019.159 ↗