journal article·2022-02-17Open access

Withstanding Capacity of Machine Guards: Evaluation and Validation by 3D Scanners

Luca Landi, Silvia Logozzo, Giulia Morettini, Maria Cristina Valigi

Applied Sciences· Volume 12· Issue 4

Abstract

Ballistic penetration of machine guards is a topic of great significance for ensuring safety and avoiding projection of objects out of the working space of machines. Although standardized tests are performed according to EU Directive 2006/42/EC, they have some limitations because they are carried out using a given penetrator that perpendicularly impacts a given surface of about 500 × 500 mm. Nevertheless, the withstanding capacity of those guards depends on a lot of different design parameters and physical quantities that have not been fully investigated. This paper is focused on the study of the influence of the machine guard size on the withstanding capacity to ballistic penetration throughout theoretical models and experimental tests based on an innovative method involving the use of 3D optical scanners for inspection. The experimental analyses described in this work, compared to theoretical results, demonstrate that a maximum plastic deformation area can be defined, independently of the plate size, given the same material, thickness, and penetrator. This result allows to set proper new ranges for standardized tests, overcoming the limitation of using specific sample sizes.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: High-Velocity Impact and Material Behavior · Traumatic Ocular and Foreign Body Injuries · Bacillus and Francisella bacterial research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Engineering, University of Perugia, Via G. Duranti 93, 06125 Perugia, Italy

References (29)

Show source-provided references
1. Analysis of chattering phenomenon in industrial S6-high rolling mill
2. Moedden, H. (2017, January 25–29). Probabilities in safety of machinery—Risk reduction effects by combination of full enclosure and fault detection in the process. Proceedings of the Risk, Reliability and Safety: Innovating Theory and Practice—Proceedings of the 26th European Safety and Reliability Conference, ESREL 2016, Glasgow, UK.
3. Scheduling methodologies for a flexible manufacturing cell with non-identical parallel machines and a robot
4. Design of a scheduling system for flexible manufacturing cells10.1080/00207549008942851 ↗
5. Machine Guards Can Protect Workers!—I. Ergonomics and Lathe Safety
6. UNI (2015). Safety of Machinery Guards: General Requirements for the Design and Construction of Fixed and Movable Guards, UNI. UNI EN ISO 14120.
7. The characterization and ballistic evaluation of mild steel10.1016/j.ijimpeng.2014.12.006 ↗
8. Khan, M.K., Iqbal, M.A., and Gupta, N.K. (2022). A Numerical Study of Ballistic Resistance of a Single Layer Ceramic Target. Lecture Notes in Mechanical Engineering, Springer.10.1007/978-981-16-4138-1_18 ↗
9. Damage and ballistic evaluation of ceramic-metal composite target against cylindrical projectile10.1016/j.engfailanal.2021.105903 ↗
10. Ballistic resistance of ceramic metallic target for varying layer thicknesses
11. UNI (2017). Machine Tools Safety: Machining Centers, Milling Machines, Transfer Machines—Part 1: Safety Requirements, UNI. UNI EN ISO 16090-1.
12. UNI (2017). Woodworking Machines: Common Requirements—Part 1, UNI. UNI EN ISO 19085-1.
13. UNI (2015). Machines Tools Safety: Turning Machines, UNI. UNI EN ISO 23125.
14. Finite element analysis for impact tests on polycarbonate safety guards: Comparison with experimental data and statistical dispersion of ballistic limit10.1115/1.4047464 ↗
15. Landi, L., Mödden, H., Pera, F., Uhlmann, E., and Meister, F. (2017, January 7). Probabilities in safety of machinery—risk reduction through fixed and moveable guards by standardized impact tests, part 1: Applications and consideration of random effects. Proceedings of the Safety and Reliability—Theory and Applications—Proceedings of the 27th European Safety and Reliability Conference, ESREL 2017, Portoroz, Slovenia.10.1201/9781315210469-272 ↗
16. Landi, L., Uhlmann, E., Meister, F., Pera, F., and Mödden, H. (2017, January 7). Probabilities in safety of machinery—risk reduction through fixed and moveable guards by standardized impact tests, part 2: Possible improvements with FE impact simulations. Proceedings of the Safety and Reliability—Theory and Applications—Proceedings of the 27th European Safety and Reliability Conference, ESREL 2017, Portoroz, Slovenia.10.1201/9781315210469-246 ↗
17. Uhlmann, E.P.M., Hörl, R., Bergström, N., Thom, S., and Wittwer, P. (2021, January 19–23). Experimental investigation of the kink effect by impact tests on polycarbonate sheets. Proceedings of the 31st European Safety and Reliability Conference, Angers, France.10.3850/978-981-18-2016-8_389-cd ↗
18. Evaluation of Testing Uncertainties for the Impact Resistance of Machine Guards10.1115/1.4052995 ↗
19. New prototype of blade for planetary concrete mixers and wear analysis with a new method [Neuer Schaufel-Prototyp für Planetenmischer und Verschleißanalyse mit neuem Verfahren]
20. Valigi, M.C., Logozzo, S., and Gasperini, I. (2015, January 13–19). Study of wear of planetary concrete mixer blades using a 3D optical scanner. Proceedings of the ASME International Mechanical Engineering Congress and Exposition, (IMECE), Houston, TX, USA.10.1115/IMECE2015-50632 ↗
21. Affatato, S., Valigi, M.C., and Logozzo, S. (2020). Knee wear assessment: 3D scanners used as a consolidated procedure. Materials, 13.10.3390/ma13102349 ↗
22. In vitro 3D Wear Characterization of Knee Joint Prostheses10.1007/978-3-030-20131-9_382 ↗
23. Affatato, S., Ruggiero, A., Logozzo, S., and Valigi, M.C. (2021). Roughness digital characterization and influence on wear of retrieved knee components. Appl. Sci., 11.10.3390/app112311224 ↗
24. Modelling the human touch: A basic study for haptic technology10.1016/j.triboint.2021.107352 ↗
25. Wear Assessment and Reduction for Sustainability: Some Applications10.1007/978-3-030-87383-7_43 ↗
26. Valigi, M.C., Logozzo, S., Meli, E., and Rindi, A. (2020). New instrumented trolleys and a procedure for automatic 3D optical inspection of railways. Sensors, 20.10.3390/s20102927 ↗
27. Ballistic perforation dynamics10.1115/1.3636566 ↗
28. Landi, L., Stecconi, A., Pera, F., Del Prete, E., and Ratti, C. (2020, January 22–26). Influence of the penetrator shape on safety evaluation of machine tools guards. Proceedings of the 29th European Safety and Reliability Conference, ESREL 2019, Hannover, Germany.10.3850/978-981-11-2724-3_0296-cd ↗
29. Landi, L., Vittori, M., Stecconi, A., and Valigi, M.C. (2021, January 2–5). Influence of design parameters on the penetration resistance of machine guards. Proceedings of the IOP Conference Series: Materials Science and Engineering, Genova, Italy.10.1088/1757-899X/1038/1/012081 ↗