Constant-Current, Constant-Voltage Operation of a Dual-Bridge Resonant Converter: Modulation, Design and Experimental Results

To meet the requirements of charging the mainstream rechargeable batteries, in this work, a dual-bridge resonant converter (DBRC) is operated as a battery charger. Thanks to the features of this topology, the required high efficiency can be achieved with a wide range of battery voltage and current by using different modulation variables. Firstly, a typical charging process including constant-voltage stage and constant-current stage is indicated. Then, two different modulation methods of the DBRC are proposed, both of which can realize constant-voltage charging and constant-current charging. Method I adopts phase-shift modulation with constant switching frequency while Method II adopts varying frequency modulation. Furthermore, as guidance for practical application, the design principles and detailed design procedures of the DBRC are customized for the two modulation methods respectively in order to reduce the switching loss and conduction loss. Consequently, the full soft-switching operation with low rms tank current is achieved under the two modulation methods, which contributes to the high efficiency of the whole charging process. At last extensive simulation and experimental tests on a lab prototype converter are performed, which prove the feasibility and effectiveness of the proposed modulation strategies.