Development of a Preventive Maintenance Strategy for an Automatic Production Line Based on Group Maintenance Method
Source abstract
Abstract
The high maintenance costs and low reliability of automatic production line are attributed to the complexity of maintenance management. In the present study, a preventive maintenance strategy for the automatic production line was developed based on the group maintenance method. The criticality of machines in the production line was evaluated, and then the machines were classified into three groups: the most critical machines, the secondary critical machines and the general machines. The general machines were performed on the breakdown maintenance. The preventive maintenance model of the most critical machines was established with the shortest shutdown time as decision objective on basis of the Delay-time theory. The maintenance model of the secondary critical machine was established based on the considering of reliability-maintenance cost. A case study on an automotive part automatic production line was carried out to verify the proposed preventive maintenance strategy based on the production line data, and the maintenance periods of the most and secondary critical machines were gained; meanwhile, the machines all satisfied the reliability requirements during the maintenance periods.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Reliability and Maintenance Optimization · Risk and Safety Analysis · Software Reliability and Analysis Research
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
School of Mechanical and Aerospace Engineering, Jilin University, Changchun 130025, China
Funding
National Science and Technology Major Project of the Ministry of Science and Technology of China
References (28)
Show source-provided references
1. Kang, Y.-S., Kim, H., and Lee, Y.-H. (2018). Implementation of an RFID-based sequencing-error-proofing system for automotive manufacturing logistics. Appl. Sci., 8.10.3390/app8010109 ↗
2. Cristalli, C., and Grabowski, D. (2018). Multivariate analysis of transient state infrared images in production line quality control systems. Appl. Sci., 8.10.3390/app8020250 ↗
3. Zhou, Z., Dou, Y., Sun, J., Jiang, J., and Tan, Y. (2017). Sustainable production line evaluation based on evidential reasoning. Sustainability, 9.10.3390/su9101811 ↗
4. Stochastic modeling of manufacturing systems
5. A reliability-based approach to optimize preventive maintenance scheduling for coherent systems10.1016/j.ress.2014.01.010 ↗
6. An overview of the recent advances in delay-time-based maintenance modelling10.1016/j.ress.2012.04.004 ↗
7. Case studies in reliability and maintenance10.1080/0094965031000097188 ↗
8. A survey of maintenance policies of deteriorating systems10.1016/S0377-2217(01)00197-7 ↗
9. Determination of cycle of mitering lock overhaul based on preventive group maintenance strategy
10. Integrated production planning and preventive maintenance in deteriorating production systems10.1016/j.ins.2008.05.007 ↗
11. A cost effective degradation-based maintenance strategy under imperfect repair10.1016/j.ress.2015.08.002 ↗
12. Simulation modelling of repairable multi-component deteriorating systems for ‘on condition’ maintenance optimization10.1016/S0951-8320(02)00017-0 ↗
13. A genetic algorithm solution for a nuclear power plant risk-cost maintenance model10.1016/S0029-5493(03)00210-3 ↗
14. Opportunistic maintenance of multi-equipment system: A case study10.1002/1099-1638(200011/12)16:6<487::AID-QRE353>3.0.CO;2-Q ↗
15. Equipment assignment to multiple overhaul blocks in series systems10.1108/13552510210448522 ↗
16. Risk-based maintenance policy selection using AHP and goal programming10.1016/j.ssci.2009.09.005 ↗
17. Delay-time-based preventive maintenance modelling for a production plant: A case study in a steel mill10.1057/jors.2015.20 ↗
18. Uniform design: Theory and application10.1080/00401706.2000.10486045 ↗
19. Uniform test method optimum design for Drag-Type Modified Savonius VAWTs by CFD numerical simulation10.1007/s13369-017-2920-5 ↗
20. Chen, R.Q., and Ma, S.H. (1999). Production and Operations Management, Higher Education Press.
21. Activity classification based on inertial and barometric pressure sensors at different anatomical locations10.1088/0967-3334/35/7/1245 ↗
22. ABC classification: Service levels and inventory costs10.1111/j.1937-5956.2009.01098.x ↗
23. Opportunistic group maintenance optimization of multi-unit system under dependence
24. Developing and testing the delay-time model10.1057/jors.1993.66 ↗
25. Machine reliability and preventive maintenance planning for cellular manufacturing system10.1016/j.ejor.2006.09.079 ↗
26. Incorporating overall probability of system failure into a preventive maintenance model for a serial system10.1108/13552510210448531 ↗
27. Nahas, N., and Nourelfath, M. (2015, January 21–23). Buffer allocation, machine selection and preventive maintenance optimization in unreliable production lines. Proceedings of the 2015 IEEE International Conference on Industrial Engineering and Systems Management, Seville, Spain.10.1109/IESM.2015.7380281 ↗
28. Reliability-centered maintenance methodology and application: A case study10.4236/eng.2010.211109 ↗