Evaluating the Feasibility of Foamed Glass Aggregate in Lightweight Concrete Mix Designs

Lightweight aggregate concrete is known for its potential to decrease overall building load and cost. Aero Aggregates’ Aerolite is a foamed glass aggregate (FGA) available in seven different sizes which has the potential to replace normal weight aggregates to create lightweight concrete. This research analyzes the feasibility of using FGAs in optimized concrete mix designs and employing those designs in a full-scale building. Nine different mix designs were created using optimization methods, including the Tarantula Curve and 0.45 power chart, to determine the ideal aggregate proportions. All mixes were cast in 0.1 m diameter, 0.2 m tall cylinders and tested after 7 and 28 days to determine unit weight (density), compressive strength, and modulus of elasticity. After testing, the optimal design was identified as 65% coarse and 15% fine aggregates to be replaced with FGAs because it gave the best unit weight and compressive strength for structural lightweight concrete. The optimal concrete mix design was used to create an example building model in RAM Structural Systems to prove that FGA concrete can reduce cost, materials required, and carbon emissions on a larger scale.