journal article·2025-08-20Open access

Manufacturing Management Processes Integration Framework

Miguel Ângelo Pereira, Gaspar Vieira, Leonilde Varela, Goran Putnik, Manuela Cruz-Cunha, André Santos, Teresa Dieguez, Filipe Pereira, Nuno Leal, José Machado

Applied Sciences· Volume 15· Issue 16

Abstract

This paper proposes a novel and comprehensive framework for the integration of manufacturing management processes, spanning strategic and operational levels, within and across organizational boundaries. The framework combines a robust set of technologies—such as cyber-physical systems, digital twins, AI, and blockchain—designed to support real-time decision-making, interoperability, and collaboration in Industry 4.0 and 5.0 contexts. Implemented and validated in a Portuguese manufacturing group comprising three interoperating factories, the framework demonstrated its ability to improve agility, coordination, and stakeholder integration through a multi-layered architecture and modular software platform. Quantitative and qualitative feedback from 32 participants confirmed enhanced decision support, operational responsiveness, and external collaboration. While tailored to a specific industrial setting, the results highlight the framework’s scalability and adaptability, positioning it as a meaningful contribution toward sustainable, human-centric digital transformation in manufacturing environments.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Digital Transformation in Industry · Manufacturing Process and Optimization · Flexible and Reconfigurable Manufacturing Systems

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Algoritmi Research Center/LASI, University of Minho, 4800-058 Guimarães, Portugal

Campus do IPCA, Polytechnic Institute of Cavado and Ave, 4750-810 Barcelos, Portugal

2Ai—Applied Artificial Intelligence Laboratory, Campus do IPCA, 4750-810 Barcelos, Portugal

INESC TEC, Campus da FEUP, Polytechnic Institute of Porto, 4200-465 Porto, Portugal

MEtRICs Research Center, University of Minho, 4800-058 Guimarães, Portugal

INEGI—Institute of Science and Innovation in Mechanical and Industrial Engineering, Campus da FEUP, 4200-465 Porto, Portugal

Sonae Arauco, Quinta da Poça—S. Paio de Gramaços Apartado 73, 3400-691 Oliveira do Hospital, Portugal

CESTER, Technical University of Cluj-Napoca, Muncii Ave. 103-105, 400641 Cluj-Napoca, Romania

Funding

Republic’s Recovery and Resilience Plan (PRR) Partnership Agreement

References (70)

Show source-provided references
1. Kagermann, H., Wahlster, W., and Helbig, J. (2022). Ten years of Industrie 4.0. Sci, 4.10.3390/sci4030026 ↗
2. Breque, M., De Nul, L., and Petridis, A. (2021). Industry 5.0: Towards a Sustainable, Human-Centric and Resilient European Industry.
3. Schonberger, R.J. (1982). Japanese Manufacturing Techniques: Nine Hidden Secrets of Success, The Free Press.
4. Putting the enterprise into enterprise systems
5. A cyber-physical systems architecture for industry 4.0 manufacturing systems10.1016/j.mfglet.2014.12.001 ↗
6. Varela, M.L.R., Alves, C.F.V., Santos, A.S., Vieira, G.G., Lopes, N., and Putnik, G.D. (2022). Analysis of a Collaborative Scheduling Model Applied in a Job Shop Manufacturing Environment. Machines, 10.10.3390/machines10121138 ↗
7. Varela, M.L.R., Trojanowska, J., Cruz-Cunha, M.M., Pereira, M.A., Putnik, G.D., and Machado, J. (2023). Global Resources Management: A Systematic Review and Framework Proposal for Collaborative Management of CPPS. Appl. Sci., 13.10.3390/app13020750 ↗
8. Gil-Vilda, F., Yaguee-Fabra, J.A., and Sunyer, A. (2021). From lean production to lean 4.0: A systematic literature review, including classification of studies by technology type, application context, results, and limitations with a historical perspective. Appl. Sci., 11.10.3390/app112110318 ↗
9. Oliveira, M., Chauhan, S., Pereira, F., Felgueiras, C., and Carvalho, D. (2023). Blockchain Protocols and Edge Computing Targeting Industry 5.0 Needs. Sensors, 23.10.20944/preprints202306.1159.v1 ↗
10. Collaborative Manufacturing and Management contextualization in the Industry 4.0 based on a Systematic Literature Review
11. An innovative approach for resource sharing and scheduling in a sustainable distributed manufacturing system10.1016/j.aei.2022.101620 ↗
12. Roeck, D. (2020, January 7–10). The Foundation of Distributed Ledger Technology for Supply Chain Management. Proceedings of the 53rd Hawaii International Conference on System Sciences, Maui, HI, USA.10.24251/HICSS.2020.553 ↗
13. Koulamas, C., and Lazarescu, M.T. (2020). Real-time sensor networks and systems for the industrial iot: What next?. Sensors, 20.10.3390/s20185023 ↗
14. Intelligent small object detection for digital twin in smart manufacturing with industrial cyber-physical systems10.1109/TII.2021.3061419 ↗
15. Research on the Use of Integrated Management Systems10.4028/www.scientific.net/AST.110.31 ↗
16. Singh, M., Srivastava, R., Fuenmayor, E., Kuts, V., Qiao, Y., Murray, N., and Devine, D. (2022). Applications of digital twin across industries: A review. Appl. Sci., 12.10.3390/app12115727 ↗
17. Enabling industrial internet of things-based digital servitization in smart production logistics10.1080/00207543.2022.2081099 ↗
18. Blockchain-secured multi-factory production with collaborative maintenance using Q learning-based optimisation approach10.1080/00207543.2021.2002968 ↗
19. Intelligent digital twins and the development and management of complex systems
20. A digital twin system for Task-Replanning and Human-Robot control of robot manipulation10.1016/j.aei.2024.102570 ↗
21. Distributed Energy Management of Multi-Entity Integrated Electricity and Heat Systems: A Review of Architectures, Optimization Algorithms, and Prospects10.1109/TSG.2023.3310947 ↗
22. Ghuge, S., Akarte, M., and Raut, R. (2024). Decision-making frameworks in additive manufacturing management: Mapping present landscape and establishing future research avenues. Benchmarking Int. J., 33.10.1108/BIJ-12-2023-0845 ↗
23. Measuring economic resilience of manufacturing organization leveraging integrated data envelopment analysis (DEA)-machine learning approach
24. Techno-economic analysis for design and management of international green hydrogen supply chain under uncertainty: An integrated temporal planning approach10.1016/j.enconman.2023.118010 ↗
25. Hammad, M., Islam, M.S., Salam, M.A., Jafry, A.T., Ali, I., and Khan, W.A. (2023). Framework for the Implementation of Smart Manufacturing Systems: A Case in Point. Processes, 11.10.3390/pr11051436 ↗
26. Vacchi, M., Siligardi, C., and Settembre-Blundo, D. (2024). Driving Manufacturing Companies toward Industry 5.0: A Strategic Framework for Process Technological Sustainability Assessment (P-TSA). Sustainability, 16.10.3390/su16020695 ↗
27. Martín-Gómez, A.M., Agote-Garrido, A., and Lama-Ruiz, J.R. (2024). A Framework for Sustainable Manufacturing: Integrating Industry 4.0 Technologies with Industry 5.0 Values. Sustainability, 16.10.3390/su16041364 ↗
28. Wang, Y., Cai, Z., Huang, T., Shi, J., Lu, F., and Xu, Z. (2024). An Intelligent Manufacturing Management System for Enhancing Production in Small-Scale Industries. Electronics, 13.10.3390/electronics13132633 ↗
29. Raddi-Mira, L.H., Pecora Junior, J.E., and Deschamps, F. (2024). Framework for Implementing Industry 4.0 Projects. Sustainability, 16.10.3390/su16062387 ↗
30. Lyngdorf, N.E.R., Jiang, D., and Du, X. (2024). Frameworks and Models for Digital Transformation in Engineering Education: A Literature Review Using a Systematic Approach. Educ. Sci., 14.10.3390/educsci14050519 ↗
31. Bastos, T., Guimarães, C., and Teixeira, L. (2025). Framework of Best Practices to Drive the Digital Transition: Towards a 4.0 Paradigm Based on Evidence from Case Studies. Future Internet, 17.10.3390/fi17020082 ↗
32. A maturity model for assessing the implementation of Industry 5.0 in manufacturing SMEs: Learning from theory and practice10.1016/j.techfore.2025.124045 ↗
33. Dehghan, S., Sattarpanah Karganroudi, S., Echchakoui, S., and Barka, N. (2025). The Integration of Additive Manufacturing into Industry 4.0 and Industry 5.0: A Bibliometric Analysis (Trends, Opportunities, and Challenges). Machines, 13.10.3390/machines13010062 ↗
34. Islam, M.T., Sepanloo, K., Woo, S., Woo, S.H., and Son, Y.-J. (2025). A Review of the Industry 4.0 to 5.0 Transition: Exploring the Intersection, Challenges, and Opportunities of Technology and Human–Machine Collaboration. Machines, 13.10.3390/machines13040267 ↗
35. Main Benefits of Integrated Management Systems through Literature Review10.24874/IJQR13.04-19 ↗
36. Rolofs, G., Wilking, F., Goetz, S., and Wartzack, S. (2024). Integrating Digital Twins and Cyber-Physical Systems for Flexible Energy Management in Manufacturing Facilities: A Conceptual Framework. Electronics, 13.10.3390/electronics13244964 ↗
37. Siemens AG (2025, March 06). Siemens Partners with Singapore to Establish Its First Fully-Integrated Digitalization Hub. Siemens Press Release Report Munich PR2017070365COEN. Available online: https://assets.new.siemens.com/siemens/assets/api/uuid:7f1bbdd2-aaa0-4186-b8e8-454a796a7014/pr-idcc-digi-hub-singapore-20170711.pdf.
38. Semi-Double-loop machine learning based CPS approach for predictive maintenance in manufacturing system based on machine status indications10.1016/j.cirp.2021.04.046 ↗
39. Enterprise resource planning: Past, present, and future10.1080/13614576.2020.1742770 ↗
40. From intelligence science to intelligent manufacturing10.1016/j.eng.2019.04.011 ↗
41. Collaborative framework for virtual organisation synthesis based on a dynamic multi-criteria decision model10.1080/0951192X.2018.1447146 ↗
42. 3D Vision Object Identification Using YOLOv8
43. Integration of Artificial Vision and Image Processing into a Pick and Place Collaborative Robotic System10.1007/s10846-024-02195-z ↗
44. Optimization and improving of the production capacity of a flexible tyre painting cell10.1007/s00170-024-13208-4 ↗
45. Real-time monitoring and control of industrial cyberphysical systems: With integrated plant-wide monitoring and control framework10.1109/MIE.2019.2938025 ↗
46. Machado, J., Trojanowska, J., Soares, F., Rea, P., Butdee, S., and Gramescu, B. (2025). OPC-UA vs. MQTT (UNS): Evaluating Alignment with RAMI4.0 Through Literature Review. Innovations in Mechatronics Engineering IV, Springer. Icieng 2025; Lecture Notes in Mechanical Engineering.10.1007/978-3-031-94223-5 ↗
47. Terras, N., Pereira, F., Ramos Silva, A., Santos, A.A., Lopes, A.M., Silva, A.F.d., Cartal, L.A., Apostolescu, T.C., Badea, F., and Machado, J. (2025). Integration of Deep Learning Vision Systems in Collaborative Robotics for Real-Time Applications. Appl. Sci., 15.10.3390/app15031336 ↗
48. Patrício, L., Varela, L., Silveira, Z., Felgueiras, C., and Pereira, F. (2025). A Framework for Integrating Robotic Process Automation with Artificial Intelligence Applied to Industry 5.0. Appl. Sci., 15.10.3390/app15137402 ↗
49. Online yarn hairiness–Loop & protruding fibers dataset10.1016/j.dib.2024.110355 ↗
50. Pinto, R., Pereira, F., Carvalho, V., Soares, F., and Vasconcelos, R. (2019, January 14–17). Yarn linear mass determination using image processing: First insights. Proceedings of the IECON 2019—45th Annual Conference of the IEEE Industrial Electronics Society, Lisbon, Portugal.10.1109/IECON.2019.8926650 ↗
51. Pereira, F., Lopes, H., Pinto, L., Soares, F., Vasconcelos, R., Machado, J., and Carvalho, V. (2025). Yarn quality analysis by using computer vision and deep learning techniques. Text. Res. J.10.1177/00405175251331205 ↗
52. Pereira, F., Lopes, H., Pinto, L., Soares, F., Vasconcelos, R., Machado, J., and Carvalho, V. (2025). A Novel Deep Learning Approach for Yarn Hairiness Characterization Using an Improved YOLOv5 Algorithm. Appl. Sci., 15.10.3390/app15010149 ↗
53. Machado, J., Soares, F., Trojanowska, J., and Ottaviano, E. (2022). Textile Yarn Winding and Unwinding System. Innovations in Mechanical Engineering, Springer. Icieng 2021; Lecture Notes in Mechanical Engineering.10.1007/978-3-030-79165-0 ↗
54. Wu, X., Yu, C., Zhang, L., Zhang, H., and Dai, W. (2025, March 07). Cloud-Based Data-Driven Behavior Model Recovery for Distributed Automation Systems. EAI Endorsed Transactions on Digital Transformation of Industrial Processes. Available online: https://publications.eai.eu/index.php/dtip/article/view/8591.
55. System architectures for Industrie 4.0 applications10.1007/s11740-019-00902-6 ↗
56. Santos, A., Lima, C., Pinto, T., Reis, A., and Barroso, J. (2025). Context-Aware Systems Architecture in Industry 4.0: A Systematic Literature Review. Appl. Sci., 15.10.3390/app15115863 ↗
57. Study on the Reference Architecture and Assessment Framework of Industrial Internet Platform10.1109/ACCESS.2020.3021719 ↗
58. A review of reference architectures for digital manufacturing: Classification, applicability and open issues10.1016/j.compind.2023.103923 ↗
59. A guideline to implement a CPS architecture in an SME
60. Industry 4.0, transition or addition in SMEs? A systematic literature review on digitalization for deviation management10.1007/s00170-021-08253-2 ↗
61. Oñate, W., and Sanz, R. (2024). Integration of Fog Computing in a Distributed Manufacturing Execution System Under the RAMI 4.0 Framework. Appl. Sci., 14.10.3390/app142210539 ↗
62. A Survey on the Use of Lightweight Virtualization in I4.0 Manufacturing Environments10.1007/s10922-023-09725-4 ↗
63. Asset Administration Shell as an interoperable enabler of Industry 4.0 software architectures: A case study10.1016/j.procs.2022.12.379 ↗
64. Engineering ICPS for Small and Medium Enterprises: A Novel DIN SPEC 91345 Compliant Digitalization Approach10.1109/TICPS.2023.3328840 ↗
65. Folgado, F.J., Calderón, D., González, I., and Calderón, A.J. (2024). Review of Industry 4.0 from the Perspective of Automation and Supervision Systems: Definitions, Architectures and Recent Trends. Electronics, 13.10.3390/electronics13040782 ↗
66. Zeid, A., Sundaram, S., Moghaddam, M., Kamarthi, S., and Marion, T. (2019). Interoperability in Smart Manufacturing: Research Challenges. Machines, 7.10.3390/machines7020021 ↗
67. Garcia, A., Oregui, X., Arrieta, U., and Valverde, I. (2022). Methodology and Tools to Integrate Industry 4.0 CPS into Process Design and Management: ISA-88 Use Case. Information, 13.10.3390/info13050226 ↗
68. Cindrić, I., Jurčević, M., and Hadjina, T. (2025). Mapping of Industrial IoT to IEC 62443 Standards. Sensors, 25.10.3390/s25030728 ↗
69. Sufian, A.T., Abdullah, B.M., and Miller, O.J. (2025). Smart Manufacturing Application in Precision Manufacturing. Appl. Sci., 15.10.3390/app15020915 ↗
70. Oñate, W., and Sanz, R. (2025). Fog Computing Architecture for Load Balancing in Parallel Production with a Distributed MES. Appl. Sci., 15.10.3390/app15137438 ↗