Localization of Conveyor Belt Damages Using a Deep Neural Network and a Hybrid Method for 1D Sequential Data Augmentation
Source abstract
Abstract
The article describes an innovative method for detecting conveyor belt damage using a strain gauge system and deep learning techniques. The strain gauge system records measurement data from conveyor belts. A major challenge encountered during the research was the insufficient amount of measurement data for effectively training deep neural networks. To address this issue, the authors implemented a hybrid data augmentation method that combines generative artificial intelligence techniques and signal analysis. The TimeGAN model, based on Generative Adversarial Networks (GANs), was used to augment data from undamaged belts. Meanwhile, the superposition of one-dimensional observation sequences was applied to generate data representing damages by combining signals from randomly selected undamaged runs with strain gauge system responses to damage, effectively increasing the number of samples while accurately replicating defect conditions. For damage diagnosis, a Long Short-Term Memory Network with an attention mechanism (LSTM-AM) was employed, enabling anomaly detection in strain gauge signals. The application of the LSTM-AM algorithm allows for real-time monitoring of conveyor operation and facilitates precise localization and estimation of damage size through data synchronization.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Belt Conveyor Systems Engineering · Advanced Machining and Optimization Techniques · Mineral Processing and Grinding
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Faculty of Machanical Engineering, Kazimierz Pulaski Radom University, 26-600 Radom, Poland
MAN Bus Ltd., 1 Maja 12, 27-200 Starachowice, Poland
References (31)
Show source-provided references
1. Fayed, M.E., and Skocir, T.S. (2018). Mechanical Conveyors, Routledge.10.1201/9780203747902 ↗
2. Subba Rao, D.V. (2020). The Belt Conveyor, CRC Press.10.1201/b22610 ↗
3. Automatic analysis of thermograms as a means for estimating technical of a gear system
4. Types and causes of damage to the conveyor belt—Review, classification and mutual relations10.1016/j.engfailanal.2022.106520 ↗
5. Real-time monitoring of the rubber belt tension in an industrial conveyor10.31181/rme200103002b ↗
6. Siami, M., Barszcz, T., Wodecki, J., and Zimroz, R. (2022). Automated Identification of Overheated Belt Conveyor Idlers in Thermal Images with Complex Backgrounds Using Binary Classification with CNN. Sensors, 22.10.3390/s222410004 ↗
7. Proposal of the methodology for noise sources identification and analysis of continuous transport systems using an acoustic camera10.1016/j.engfailanal.2017.09.011 ↗
8. The detection of forces acting on conveyor rollers of a laboratory device simulating the vertical section of a Sandwich Belt Conveyor
9. Calibration procedure for ultrasonic sensors for precise thickness measurement
10. Health monitoring of a conveyor belt system using machine vision and real-time sensor data10.1016/j.cirpj.2022.03.013 ↗
11. Zeng, F., Zhang, S., Wang, T., and Wu, Q. (2021). Mini-crack detection of conveyor belt based on laser excited thermography. Appl. Sci., 11.10.3390/app112210766 ↗
12. Multispectral visual detection method for conveyor belt longitudinal tear10.1016/j.measurement.2019.05.010 ↗
13. Olchówka, D., Rzeszowska, A., Jurdziak, L., and Błażej, R. (2021). Statistical analysis and neural network in detecting steel cord failures in conveyor belts. Energies, 14.10.20944/preprints202105.0123.v1 ↗
14. Siami, M.A. (2024). Fault Detection Procedures for Belt Conveyor Maintenance Based on AI-Driven Multisource Data Analysis, Wroclaw University of Technology.
15. Komorska, I., and Puchalski, A. (2024). Condition Monitoring Using a Latent Space of Variational Autoencoder Trained Only on a Healthy Machine. Sensors, 24.10.3390/s24216825 ↗
16. Generative modelling of vibration signals in machine maintenance
17. Zhang, J., Kong, X., Han, T., Cheng, L., Li, X., and Liu, Z. (2024). Research on a Lightweight Multi-Scale Feature Fusion and its Fault Diagnosis Method for Rolling Bearing with Limited Labeled Samples. Eksploat Niezawodn.—Maint Reliab., 27.10.17531/ein/192235 ↗
18. Data Augmentation for Classification of Multi-Domain Tension Signals
19. Ryba, T., Bzinkowski, D., Siemiątkowski, Z., Rucki, M., Stawarz, S., Caban, J., and Samociuk, W. (2024). Monitoring of Rubber Belt Material Performance and Damage. Materials, 17.10.3390/ma17030765 ↗
20. Goodfellow, I. (2016). NIPS 2016 Tutorial: Generative Adversarial Networks. arXiv.
21. Generative adversarial networks10.1145/3422622 ↗
22. Yoon, J., Jarrett, D., and van der Schaar, M. (2019, January 8–14). Time-series generative adversarial networks. Proceedings of the 33rd International Conference on Neural Information Processing Systems, Vancouver, BC, Canada.
23. Tang, P., Li, Z., Wang, X., Liu, X., and Mou, P. (2025). Time Series Data Augmentation for Energy Consumption Data Based on Improved TimeGAN. Sensors, 25.10.3390/s25020493 ↗
24. Laser-based on-line machine vision detection for longitudinal rip of conveyor belt10.1016/j.ijleo.2018.04.053 ↗
25. Zarzycki, K., and Ławryńczuk, M. (2021). LSTM and GRU neural networks as models of dynamical processes used in predictive control: A comparison of models developed for two chemical reactors. Sensors, 21.10.3390/s21165625 ↗
26. Understanding the difficulty of training deep feedforward neural networks
27. Long Short-Term Memory10.1162/neco.1997.9.8.1735 ↗
28. Saxe, A.M., McClelland, J.L., and Ganguli, S. (2014). Exact solutions to the nonlinear dynamics of learning in deep linear neural networks. arXiv.
29. Hernández, A., and Amigó, J.M. (2021). Attention mechanisms and their applications to complex systems. Entropy, 23.10.3390/e23030283 ↗
30. A review on the attention mechanism of deep learning10.1016/j.neucom.2021.03.091 ↗
31. Bzinkowski, D. (2024). Assessment of the Possibility of Conveyor Belt Condition Identification Using a Strain Gauge Measurement System. [Doctoral Dissertation, University of Radom]. (In Polish).