Towards Green and Low-Carbon Transformation via Optimized Polygeneration System: A Case Study of the Iron and Steel Industry

Polygeneration systems have significant potential for energy conservation and emission reduction and can effectively promote green and low-carbon development in energy-intensive industries, such as the iron and steel industry. However, its application faces the difficulty in technology selection under multiple objectives simultaneously, which is to determine the technology portfolio to achieve the synergy of energy conservation goals and air pollutant emission reduction goals, as well as ensure the economic benefits of the enterprises. This study investigated a case polygeneration system where the iron and steel plant are the core with four polygeneration paths and twenty polygeneration technologies. A multi-objective optimization model is developed to select the optimal technology combination of each polygeneration path under energy conservation, emission reduction, and cost control objectives, which is solved by the non-dominated sorting genetic algorithm-II (NSGA-II). The optimal results can reach significant energy conservation and emission reduction effects while obtaining economic benefits. However, synergistic and conflicting relationships among the objectives exist in both scales of iron and steel plants. The final decision scheme can achieve the mitigations equivalent to 15.9–27.1% and 16.3–42.6% of the energy consumption and air pollutant emissions of the steel enterprises with annual production of 3 Mt/a and 9 Mt/a, respectively. There are thirteen and twelve technologies that are selected as the final decision scheme in the polygeneration system in these two case enterprises. These findings demonstrate the significant roles the polygeneration system plays and provide critical insights and methodology in the technical selection of the polygeneration system.