Evaluation of Early-Age Compressive Strength in Winter Prefabrication: A Comparative Study

In the field of prefabrication, the timely demolding of concrete elements is crucial to prevent structural failures during panel lifting. This study investigates the early-age compressive strength of different concrete mixtures by simulating various prefabrication plant scenarios. Special attention is given to winter conditions, where concrete hydration tends to be slower, potentially compromising the minimum compressive strength requirement of 10 MPa. The first scenario (reference), set at an ambient temperature of 20 °C with raw materials at room temperature, establishes the baseline for comparison. Two alternative dispositions are explored: Scenario 2, with an external temperature of 8 °C and the water for mixing at 35 °C, and Scenario 3, with the same external temperature but utilizing a heating hood to maintain the concrete at 35 °C. The experimental results shed light on the effectiveness of different strategies in achieving the desired early-age compressive strength under winter conditions. The use of warm mixing water and heating hoods are evaluated as potential measures to counteract the hydration slowdown. The findings contribute valuable insights for optimizing prefabrication processes in cold weather, ensuring the structural integrity of precast concrete elements.