Optimization Design of Extrusion Roller of RP1814 Roller Press Based on ANSYS Workbench

Firstly, the force of an extrusion roller under actual working condition was analyzed while the contact stress between the roller shaft and the roller sleeve and the extrusion force between the roller sleeve and the material were calculated. Secondly, static analysis of the extrusion roller was carried out using ANSYS software, and conclusively, the stress concentration appears at the roller sleeve’s inner ring step. Furthermore, an optimization scheme of the setting transition arc at the step of the contact surface between roller shaft and roller sleeve was proposed, and a simulation test was carried out., Finally, the maximum equivalent stress of the extrusion roller was set at the minimum value of the objective function; the extrusion roller was further optimized by using the direct optimization module in ANSYS Workbench. The results from optimization show that the maximum equivalent stress is reduced by 29% and the maximum deformation is decreased by 28%. It can be seen that the optimization scheme meets the strength and deformation requirements of the extrusion roller design. The optimization scheme can effectively improve the bearing capacity of the extrusion roller and reduce its production cost. This can provide a reference for the design of the roller press.