journal article·2019-10-17Open access

Effect of ElectroSpark Process Parameters on the WE43 Magnesium Alloy Deposition Quality

Gilda Renna, Paola Leo, Caterina Casavola

Applied Sciences· Volume 9· Issue 20

Abstract

This research aims to investigate the effects of process parameters on the quality of WE43 coatings deposited on homologue substrate by ElectroSpark Deposition (ESD) technology. ESD is new technology used to apply coatings or for the restoration and refurbishment of worn or damaged high valued parts. The depositions were processed using five different levels of Energy input (Es, Spark Energy). The microstructure of both the base material and deposits cross-section were characterized by optical and scanning electron microscopies. Also, X-ray diffraction technique was used. In addition, stereological studies of the through-thickness heterogeneities of the deposits (e.g., voids) were performed. The mechanical properties were evaluated by Vickers micro-hardness. The results show that the deposits exhibited a fine grained microstructure due to the rapid solidification. The average micro-hardness values of the deposits are lower than that of the substrate and distributed in a small range (49–60 HV). The lower hardness of the deposits respect to the base material is due to the presence of defectiveness such as spherical, laminar and random shaped voids. The defects area percentage inside the deposits remains well below than 11%. All the deposits were mainly affected by laminar morphology defects. The results indicate that the deposits defectiveness decreases as the energy input increases.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Surface Treatment and Coatings

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Dipartimento di Meccanica, Matematica e Management (DMMM), Politecnico di Bari, Viale Japigia, 182, 70126 Bari, Italy

Innovation Engineering Department, University of Salento, Via per Arnesano s,n, 73100 Lecce, Italy

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