Design and Test of Double-Cutterbar Structure on Wide Header for Main Crop Rice Harvesting

Harvesting main crop rice with a wide header at a required height can increase its ratoon crop yield by decreasing the stubble rolling rate. However, an increased harvest width brings in more input material in a specific time, causing the size enlargement or working speed slowdown of harvesters. To solve this issue, a double-cutterbar structure was proposed. To provide a design baseline for the structure, the cutterbar configuration methods based on rice plant deformation were developed and verified, stalk shearing tests were conducted, and a double-cutterbar prototype was fabricated and tested. The results indicated that the methods developed for the configuration of the upper and lower cutterbars could considerably implement their functions of lowering the straw-grain ratio and keeping stubble height as required. The shearing tests indicated that the bevel angle significantly influenced the total shearing energy on each cutting point in Internode 2 and 3 (p < 0.05) due to the increased stalk cross sectional area. The stubble rolling rate, panicle straw length and stubble height of the developed harvester were 26.9 %, 125 ± 80 mm and 332 ± 22 mm, respectively, which could meet the requirements of main crop rice harvesting. The outcomes indicated the functionality and practicability of the double-cutterbar structure developed based on rice plant deformation and shearing properties.