journal article·2019-04-29Open access

Design 2-Speed Transmission for Compact Electric Vehicle Using Dual Brake System

Jae-Oh Han, Jae-Won Shin, Jae-Chang Kim, Se-Hoon Oh

Applied Sciences· Volume 9· Issue 9

Abstract

Mega trends in the global automotive industry are environmentally friendly. As laws and regulations tighten at the government level, the automobile industry is striving to develop a drive system that can operate without using fossil fuels, instead of developing an internal combustion engine using fossil fuels. Environmentally-friendly energy is attracting attention as an alternative to solve the problems of air pollution and fossil fuel depletion. Electricity is attracting the most attention among environmentally-friendly alternative fuels. In addition, research on the development of a high-efficiency and high-reliability advanced electric automobile drive system are actively being carried out. In this study, a two-speed transmission for electric vehicles is developed using environmentally-friendly fuel. The 1st and the 2nd planetary gear modules were integrated, the ring gear and the carrier gear were shared, and the dual disc brake was used to design a mechanism for fixing each sun and shifting gear. Such a structure can improve shift energy efficiency compared to that of conventional transmissions. It was judged that the structure was suitable for an electric car using a limited power supply. Each gear was designed by calculating bending strength and surface durability.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Gear and Bearing Dynamics Analysis · Mechanical Engineering and Vibrations Research · Electric and Hybrid Vehicle Technologies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

College of Engineering, Chung-ang University, 84, Heukseok-ro, Dongjak-gu, Seoul 06974, Korea

Funding

Chung-Ang University · MSS

References (29)

Show source-provided references
1. Trends of Car Body Lightweight Technology for RE-EV
2. Moshchuk, N., Li, Y., and Opitech, S. (2011). Air Suspension System Model and Optimization, SAE International. SAE Technical Paper 2011-0-0067.10.4271/2011-01-0067 ↗
3. New Dynamics Model for Rail Vehicles and Optimizing Air Suspension Parameters Using GA
4. Energy Management Strategy and Control Laws of An Inverse Differential Gear Hybrid Vehicle10.3390/wevj4010098 ↗
5. Lee, G.S., Kim, D.H., Han, J.H., Hwang, M.H., and Cha, H.R. (2019). Optimal Operating Point Determination Method Design for Range-Extended Electric Vehicles Based on Real Driving Tests. Energies, 12.10.3390/en12050845 ↗
6. Overview of Power Management in Hybrid Electric Vehicles10.1016/S0196-8904(01)00148-0 ↗
7. Toyota (2010). Toyota Technical Review, Toyota.
8. International Energy Agency (2015). 2015 Global EV Outlook, International Energy Agency.
9. Technology Trend of Safety Standards for Electric Vehicles
10. Bertling, L., Carlson, O., Lundmark, S., and Steen, D. (2010, January 25–29). Integration of plug in hybrid electric vehicles and electric vehicles-Experience from Sweden. Proceedings of the IEEE PES General Meeting, Providence, RI, USA.10.1109/PES.2010.5590178 ↗
11. Understanding to Electric Vehicle
12. A study on 2-speed transmission of electric vehicle by using inventogram10.1007/s12206-017-0452-2 ↗
13. Planetary gear train dynamics
14. The analytical expression of the efficiency of planetary gear trains10.1016/S0094-114X(01)00077-5 ↗
15. Dynamic contact/impact problems, energy conservation, and planetary gear trains10.1016/S0045-7825(02)00359-6 ↗
16. Dudley, D.W. (1984). Handbook of Practical Gear Design, McGraw-Hill.
17. Litvin, F.L. (1994). Gear Geometry and Applied Theory, Prentice-Hall.
18. Face Gears: Geometry and strength
19. KHK Stock Gears (2019, April 29). GEAR TECHNICAL REFERENCE. Gear Knowledge. Available online: http://khkgears.net/gear-konwledge/gear-technical-reference/.
20. Shin, J.W. (2017). Study of the 2-Speed Auto Transmission Structure of Micro Mobility. [Ph.D. Thesis, Chung-ang University].
21. ANSI/AGMA 2001-C95 (1995). Fundamental Rating Factors and Calculation Methods for Involute Spur and Helical Gear Teeth, American Gear Manufacturers Association.
22. DIN 3990 (1987). Grundlagen für die Tragfähigkeitsberechnung von Gerad-und Schrägstirnrädern, Beuth Verlag GmbH.
23. JGMA 6101-02 (2007). Calculation of Bending Strength for Spur and Helical Gears, Japan Gear Manufacturers Association. (Only in Japanese).
24. KS B ISO 6336-1 (2015). Calculation of Load Capacity of Spur and Helical Gears—Part 1: Basic Principles, Introduction and General Influence Factors, ISO.
25. KS B ISO 6336-3 (2015). Calculation of Load Capacity of Spur and Helical Gears—Part 3: Calculation of Tooth Bending Strength, ISO.
26. JGMA 6102-02 (2009). Calculation of Surface Durability (Pitting Resistance) for Spur and Helical Gears, Japan Gear Manufacturers Association. (Only in Japanese).
27. TGL 10545 (Tragfähigkeitsberechnung von Außenverzahnten Stirnrädern, 1988). Tragfähigkeitsberechnung von Außenverzahnten Stirnrädern.
28. KS B ISO 6336-2 (2015). Calculation of Load Capacity of Spur and Helical Gears—Part 2: Calculation of Surface Durability (Pitting), ISO.
29. Marshall Brain (2016, December 05). How Manual Transmissions Work. Available online: Howstuffworks.com.