Hybrid Wind–Redox Flow Battery System for Decarbonizing Off-Grid Mining Operations

Transitioning to sustainable energy systems is crucial for reducing greenhouse gas (GHG) emissions, especially in remote industrial operations where diesel generators remain the dominant power source. This study examines the feasibility of integrating a redox flow battery (RFB) storage system to optimize wind energy utilization at the Raglan mining site in northern Canada, with the goal of reducing diesel dependency, enhancing grid stability, and improving energy security. To evaluate the effectiveness of this hybrid system, a MATLAB R2024b-based simulation model was developed, incorporating wind energy forecasting, load demand analysis, and economic feasibility assessments across multiple storage and wind penetration scenarios. Results indicate that deploying 12 additional E-115 wind turbines combined with a 20 MW/160 MWh redox flow battery system could lead to diesel savings of up to 63.98%, reducing CO2 emissions by 68,000 tonnes annually. However, the study also highlights a key economic challenge: the high Levelized Cost of Storage (LCOS) of CAD (Canadian dollars) 7831/MWh, which remains a barrier to large-scale implementation. For the scenario with high diesel economy, the LCOS was found to be CAD 6110/MWh, and the corresponding LCOE was CAD 590/MWh. While RFB integration improves system reliability, its economic viability depends on key factors, including reductions in electrolyte costs, advancements in operational efficiency, and supportive policy frameworks. This study presents a comprehensive methodology for evaluating energy storage in off-grid industrial sites and identifies key challenges in scaling up renewable energy adoption for remote mining operations.