journal article·2025-03-18Open access

Advanced Architectures of Microfluidic Microcapacitor Arrays for 3D-Printable Biomimetic Electrostatic Artificial Muscles

Terak Hornik, Michael Krause, Adam Ramlawi, James Lagos-Antonakos, Jeffrey K. Catterlin, Emil P. Kartalov

Applied Sciences· Volume 15· Issue 6

Abstract

Artificial muscles underlie exciting, novel technologies that have many wide-reaching applications: exoskeleton actuation, walker robots, prosthetics and stealthy underwater propulsion. Actuating these muscles via electrostatic forces promises excellent energy efficiency and output force density and a high strength-to-weight ratio. Building these muscles through 3D-printed and conductive microfluidics promises fast mass production at a low cost. A microfluidic double-helix weave as a potential solution for the architectural design of these actuators has previously been reported. However, more recent experimental work showed that a weave architecture was not manufacturable at the necessary scale, given the limitations of current 3D-printing technology. Herein, several alternative architectures are presented. They are more advanced and more compatible with current manufacturing requirements, and offer additional benefits. The presented experimental results confirm their improvements in manufacturability. These advanced architectures represent a significant step towards the experimental proof of principle and the practical implementation of electrostatic microfluidic 3D-printed artificial muscles.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Dielectric materials and actuators · Advanced Sensor and Energy Harvesting Materials · Prosthetics and Rehabilitation Robotics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Physics Department, Naval Postgraduate School, One University Circle, Monterey, CA 93943, USA

MOVES Institute, Naval Postgraduate School, One University Circle, Monterey, CA 93943, USA

Funding

Office of Naval Research

References (69)

Show source-provided references
1. A comparative analysis of actuator technologies for robotics
2. Kinematics and the Implementation of an Elephant’s Trunk Manipulator and Other Continuum Style Robots10.1002/rob.10070 ↗
3. An Overview of Soft Robotics10.1146/annurev-control-062322-100607 ↗
4. Luo, M., Tao, W., Chen, F., Khuu, T.K., Ozel, S., and Onal, C.D. (2014, January 14–15). Design improvements and dynamic characterization on fluidic elastomer actuators for a soft robotic snake. Proceedings of the IEEE International Conference on Technologies for Practical Robot Applications (TePRA), Woburn, MA, USA.10.1109/TePRA.2014.6869154 ↗
5. Xavier, M.S., Fleming, A.J., and Yong, Y.K. (2019, January 6–8). Image-Guided Locomotion of a Pneumatic-Driven Peristaltic Soft Robot. Proceedings of the IEEE International Conference on Robotics and Biomimetics (ROBIO), Dali, China.10.1109/ROBIO49542.2019.8961406 ↗
6. Liptak, B.G., Piovoso, M.J., Shinskey, F.G., Eren, H., Totherow, G.K., Jamison, J.E., Morgan, D., Hertanu, H.I., Marszal, E.M., and Berge, J. (2018). Instrument Engineers’ Handbook, Volume Two: Process Control and Optimization, CRC Press.10.1201/9781315219028 ↗
7. Dielectric elastomer artificial muscle: Materials innovations and device explorations10.1021/acs.accounts.8b00516 ↗
8. Soft actuators for soft robotic applications: A review10.1002/aisy.202000128 ↗
9. A brief review of actuation at the micro-scale using electrostatics, electromagnetics and piezoelectric ultrasonics10.1250/ast.31.115 ↗
10. Pustavrh, J., Hočevar, M., Podržaj, P., Trajkovski, A., and Majdič, F. (2023). Comparison of hydraulic, pneumatic and electric linear actuation systems. Sci. Rep., 13.10.1038/s41598-023-47602-x ↗
11. Survey on reliability of power electronic systems10.1109/TPEL.2012.2192503 ↗
12. Reliability of power electronic systems: An industry perspective10.1109/MIE.2018.2825481 ↗
13. Pneumatic and hydraulic microactuators: A review10.1088/0960-1317/20/4/043001 ↗
14. Hybrid control of a pneumatic artificial muscle (PAM) robot arm using an inverse NARX fuzzy model
15. Neural network control of a pneumatic robot arm10.1109/21.259683 ↗
16. The Concept and Design of Pleated Pneumatic Artificial Muscles10.1080/14399776.2001.10781119 ↗
17. A review on soft pneumatic actuators with integrated or embedded soft sensors10.1016/j.sna.2024.115364 ↗
18. Hunt, T., and Vaughan, N. (1996). The Hydraulic Handbook, Elsevier Science Ltd.
19. Analysis of small-scale hydraulic actuation systems10.1115/1.4024730 ↗
20. Lindell, J.E., Moore, W.P., and King, H.W. (2018). Handbook of Hydraulics, McGraw-Hill Education. Available online: https://www.accessengineeringlibrary.com/content/book/9781259859687.
21. Measurement and modeling of McKibben pneumatic artificial muscles10.1109/70.481753 ↗
22. Pressurized artificial muscles10.1177/1045389X11420592 ↗
23. Tavakoli, M., Marques, L., and de Almeida, A.T. (2009, January 22–25). A comparison study on pneumatic muscles and electrical motors. Proceedings of the 2008 IEEE International Conference on Robotics and Biomimetics, Bangkok, Thailand.10.1109/ROBIO.2009.4913238 ↗
24. (2024, November 15). LS3 Pack Mule. Available online: https://www.darpa.mil/about-us/timeline/legged-squad-support-system.
25. Hydraulically amplified self-healing electrostatic actuators with muscle-like performance10.1126/science.aao6139 ↗
26. Cho, H.S., Kim, T.H., Hong, T.H., and Park, Y.L. (2020). Ratchet-integrated pneumatic actuator (RIPA): A large-stroke soft linear actuator inspired by sarcomere muscle contraction. Bioinspir. Biomim., 15.10.1088/1748-3190/ab7762 ↗
27. Pneumatic artificial muscles: Actuators for robotics and automation
28. Simple, low-hysteresis, foldable, fabric pneumatic artificial muscle10.1109/LRA.2020.2976309 ↗
29. Soft pneumatic actuators: A review of design, fabrication, modeling, sensing, control and applications10.1109/ACCESS.2022.3179589 ↗
30. Low-voltage electrohydraulic actuators for untethered robotics10.1126/sciadv.adi9319 ↗
31. Biologically inspired electrostatic artificial muscles for insect-sized robots10.1177/02783649211002545 ↗
32. Artificial muscle technology: Physical principles and naval prospects10.1109/JOE.2004.833135 ↗
33. Scalable microfluidic double-helix weave architecture for wiring of microcapacitor arrays in 3D-printable biomimetic artificial muscles10.1016/j.sna.2022.113543 ↗
34. Artificial muscles: Mechanisms, applications, and challenges10.1002/adma.201704407 ↗
35. Investigation of BRAF mutation in a series of papillary thyroid carcinoma and matched-lymph node metastasis with ARMS PCR10.1016/j.prp.2019.01.006 ↗
36. Simulations of 3D-Printable biomimetic artificial muscles based on microfluidic microcapacitors for exoskeletal actuation and stealthy underwater propulsion10.1016/j.sna.2021.112700 ↗
37. A comparative review of artificial muscles for microsystem applications10.1038/s41378-021-00323-5 ↗
38. 3D-printed biomimetic artificial muscles using soft actuators that contract and elongate10.1126/scirobotics.abn4155 ↗
39. A Survey of Modeling and Control of Piezoelectric Actuators10.4236/mme.2013.31001 ↗
40. Recent Advances in the Control of Piezoelectric Actuators10.5772/59099 ↗
41. Torsional artificial muscles10.1039/C9MH01441A ↗
42. Review on Multiple-Degree-of-Freedom Cross-Scale Piezoelectric Actuation Technology10.1002/aisy.202300780 ↗
43. Piezoelectric approaches to organic polymeric materials10.1002/pi.6601 ↗
44. Snap-through of a bistable beam using piezoelectric actuation10.1177/1045389X241259371 ↗
45. Review on Piezoelectric Actuators Based on High-Performance Piezoelectric Materials10.1109/TUFFC.2022.3175853 ↗
46. Force control of twisted and coiled polymer actuators via active control of electrical heating and forced convective liquid cooling10.1080/01691864.2018.1494629 ↗
47. Fabrication and Properties of Composite Artificial Muscles Based on Nylon and a Shape Memory Alloy10.1007/s11665-018-3434-3 ↗
48. Shape Memory Alloy (SMA)-Based Microscale Actuators with 60Deformation Rate and 1.6 kHz Actuation Speed10.1002/smll.201801023 ↗
49. Fennimore, A., Yuzvinsky, T., Regan, B., and Zettl, A. (2004, January 6–13). Electrically driven vaporization of multiwall carbon nanotubes for rotary bearing creation. Proceedings of the AIP Conference Proceedings American Institute of Physics, Kirchberg, Austria.10.1063/1.1812155 ↗
50. A review of ionic polymeric soft actuators and sensors10.1089/soro.2013.0006 ↗
51. Dielectric elastomer actuator with variable stiffness based on interlaminar electrostatic chucking
52. Realizing the potential of dielectric elastomer artificial muscles10.1073/pnas.1815053116 ↗
53. Frequency dependent dielectric and mechanical behavior of elastomers for actuator applications10.1063/1.3211957 ↗
54. Li, J., Liu, L., Liu, Y., and Leng, J. (2014). Dielectric elastomer bending actuator: Experiment and theoretical analysis. Electroactive Polymer Actuators and Devices (EAPAD), SPIE Proceedings; SPIE.10.1117/12.2045092 ↗
55. New design concept for dielectric elastomer actuators
56. Response time and dynamic range for a dielectric elastomer actuator10.1016/j.sna.2016.01.013 ↗
57. Nonlinear force control of dielectric electroactive polymer actuators
58. Coltelli, M.A., Keeven, J.M., Leckie, J.M., Catterlin, J.K., Sadagic, A., and Kartalov, E.P. (2023). Output Force Density Saturation in COMSOL Simulations of Biomimetic Artificial Muscles. Appl. Sci., 13.10.3390/app13169286 ↗
59. Hornik, T., Kempa, J., Catterlin, J., and Kartalov, E. (2022). A Solution to the Clearance Problem of Sacrificial Material in 3D Printing of Microfluidic Devices. Micromachines, 14.10.3390/mi14010016 ↗
60. Krause, M., Marshall, A., Catterlin, J.K., Hornik, T., and Kartalov, E.P. (2024). Dimensional Fidelity and Orientation Effects of PolyJet Technology in 3D Printing of Negative Features for Microfluidic Applications. Micromachines, 15.10.3390/mi15030389 ↗
61. Self-assembled electrically conductive biocompatible CNF wiring enables 3D-printed microfluidics applications10.1016/j.sna.2024.116070 ↗
62. (2024, November 15). Introduction to COMSOL Multiphysics®. Available online: https://cdn.comsol.com/doc/5.5/IntroductionToCOMSOLMultiphysics.pdf.
63. Goh, G.L., Agarwala, S., and Yong, W.Y. (2016, January 16–19). 3D printing of microfludic sensor for soft robots: A preliminary study in design and fabrication. Proceedings of the 2nd International Conference on Progress in Additive Manufacturing (Pro-AM 2016), Singapore.
64. Hornik, T., Kempa, J., Catterlin, J., and Kartalov, E. (2023). A Qualitative Experimental Proof of Principle of Self-Assembly in 3D Printed Microchannels towards Embedded Wiring in Biofuel Cells. Micromachines, 14.10.3390/mi14040807 ↗
65. 3D-printed microfluidics10.1002/anie.201504382 ↗
66. 3D printed microfluidics10.1146/annurev-anchem-091619-102649 ↗
67. Gibson, I., Rosen, D., and Stucker, B. (2015). Additive Manufacturing Technologies: 3D Printing, Rapid Prototyping, and Direct Digital Manufacturing, Springer.10.1007/978-1-4939-2113-3 ↗
68. Kalpakjian, S., and Schmid, S. (2013). Manufacturing Engineering & Technology, Pearson Education.
69. Proof-of-concept for a novel application for in situ microfluidic benthic microbial fuel cell device (MBMFC)10.1016/j.jece.2021.105659 ↗