System-Level Optimization in Switched Reluctance Machine Design—Current Trends, Methodologies, and Future Directions
Source abstract
Abstract
Switched Reluctance Machines (SRMs) are gaining increasing traction within the industrial sector, primarily due to their inherently simple and robust structure. Nevertheless, SRMs are characterized by two major drawbacks—high torque ripple and strong radial forces—both of which render them less suitable for applications requiring smooth operation, such as Electric Vehicles (EVs). To address these limitations, researchers and designers focus on optimizing these critical performance metrics during the design phase. In recent years, the concept of System-Level Design Optimization (SLDOM) has been introduced and applied to SRM drive systems, where both the machine and the controller are simultaneously considered within the optimization framework. This integrated approach has shown significant improvements in mitigating the aforementioned issues. This paper aims to review the existing literature concerning the SLDOM applied to SRMs, highlighting the key methodologies and findings from studies conducted in recent years. Despite its promising outcomes, the adoption of SLDOM remains limited due to its high computational cost and complexity. In response to these challenges, the paper discusses complementary techniques used to enhance the optimization process, such as search space and computational time reduction strategies, along with the associated challenges and potential solutions. Finally, two critical directions for future research are identified, which are expected to influence the development of the SLDOM and its application to SRMs in the coming years.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Electric Motor Design and Analysis · Induction Heating and Inverter Technology · Magnetic Bearings and Levitation Dynamics
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Department of Electrical and Computer Engineering, Democritus University of Thrace, 67100 Xanthi, Greece
References (87)
Show source-provided references
1. Zabihi, N., and Gouws, R. (2016, January 8–10). A Review on Switched Reluctance Machines for Electric Vehicles. Proceedings of the 2016 IEEE 25th International Symposium on Industrial Electronics (ISIE) 2016, Santa Clara, CA, USA.10.1109/ISIE.2016.7744992 ↗
2. Geometry and Topology Optimization of Switched Reluctance Machines: A Review10.1109/ACCESS.2022.3140440 ↗
3. Krishnan, R. (2017). Switched Reluctance Motor Drives: Modeling, Simulation, Analysis, Design, and Applications, CRC Press.10.1201/9781420041644 ↗
4. Switched Reluctance Machine for Off-Grid Rural Applications: A Review10.1080/02564602.2015.1117400 ↗
5. Bilgin, B., Jiang, J.W., and Emadi, A. (2018). Switched Reluctance Motor Drives: Fundamentals to Applications, CRC Press.10.1201/9780203729991 ↗
6. Xu, Z., Li, T., Zhang, F., Zhang, Y., Lee, D.H., and Ahn, J.W. (2022). A Review on Segmented Switched Reluctance Motors. Energies, 15.10.3390/en15239212 ↗
7. Modeling, design optimization, and applications of switched reluctance machines—A review10.1109/TIA.2019.2897965 ↗
8. Solar-powered switched reluctance motor-driven water pumping system with battery support10.1049/pel2.12084 ↗
9. Lukman, G.F., Myeong, W.H., and Ahn, J.-W. (2018, January 14–16). Design and Analysis of a Low-Cost High-Speed Switched Reluctance Motor for Supercharger. Proceedings of the 2018 IEEE Student Conference on Electric Machines and Systems, Huzhou, China.10.1109/SCEMS.2018.8624764 ↗
10. Switched reluctance motor modeling, design, simulation, and analysis: A comprehensive review10.1109/TMAG.2008.2003334 ↗
11. Diao, K., Sun, X., Bramerdorfer, G., Cai, Y., Lei, G., and Chen, L. (2022). Design Optimization of Switched Reluctance Machines for Performance and Reliability Enhancements: A Review, Elsevier Ltd.10.1016/j.rser.2022.112785 ↗
12. Jiang, J.W., Bilgin, B., Howey, B., and Emadi, A. (2015, January 10–13). Design optimization of switched reluctance machine using genetic algorithm. Proceedings of the 2015 IEEE International Electric Machines & Drives Conference (IEMDC), Coeur d’Alene, ID, USA.10.1109/IEMDC.2015.7409288 ↗
13. An improved weighted optimization approach for large-scale global optimization10.1007/s40747-021-00596-3 ↗
14. FEA based fast topology optimization method for switched reluctance machines10.1007/s00202-021-01453-9 ↗
15. Owatchaiphong, S., and Fuengwarodsakul, N.H. (2009, January 2–5). Multi-objective based optimization for switched reluctance machines using fuzzy and genetic algorithms. Proceedings of the 2009 International Conference on Power Electronics and Drive Systems (PEDS), Taipei, Taiwan.10.1109/PEDS.2009.5385926 ↗
16. Multi- objective optimization of switched reluctance motor drive in electric vehicles10.1016/j.compeleceng.2017.12.016 ↗
17. Gonzalez-Villagomez, J., Rodriguez-Donate, C., Lopez-Ramirez, M., Mata-Chavez, R.I., and Palillero-Sandoval, O. (2023). Novel Iterative Feedback Tuning Method Based on Overshoot and Settling Time with Fuzzy Logic. Processes, 11.10.3390/pr11030694 ↗
18. Switched Reluctance Motor Converters for Electric Vehicles Applications: Comparative Review10.1109/TTE.2022.3192429 ↗
19. Lei, G., Zhu, J., and Guo, Y. (2016). Multidisciplinary Design Optimization Methods for Electrical Machines and Drive Systems, Springer.10.1007/978-3-662-49271-0 ↗
20. System-level design optimization methods for electrical drive systems: Deterministic approach10.1109/TIE.2014.2321338 ↗
21. Systematic multi-level optimization design and dynamic control of less-rare-earth hybrid permanent magnet motor for all-climatic electric vehicles10.1016/j.apenergy.2019.113549 ↗
22. Lei, G., Zhu, J., Guo, Y., Liu, C., and Ma, B. (2017). A review of design optimization methods for electrical machines. Energies, 10.10.3390/en10121962 ↗
23. Orosz, T., Rassõlkin, A., Kallaste, A., Arsénio, P., Pánek, D., Kaska, J., and Karban, P. (2020). Robust design optimization and emerging technologies for electrical machines: Challenges and open problems. Appl. Sci., 10.10.3390/app10196653 ↗
24. Fuzzy Inference NSGA-III Algorithm-Based Multi-Objective Optimization for Switched Reluctance Generator10.1109/TEC.2021.3099961 ↗
25. Shah, S.B., Khalid, M., and Bilgin, B. (2024, January 19–21). Design of a Switched Reluctance Motor for an Elevator Application. Proceedings of the 2024 IEEE Transportation Electrification Conference and Expo, ITEC 2024, Chicago, IL, USA.10.1109/ITEC60657.2024.10598992 ↗
26. Burress, T., and Tolbert, L.M. (2021, January 21–25). A framework for multiple objective Co-optimization of switched reluctance machine design and control. Proceedings of the 2021 IEEE Transportation Electrification Conference and Expo, ITEC 2021, Chicago, IL, USA.10.1109/ITEC51675.2021.9490155 ↗
27. Ge, H., Hua, H., Duan, X., and Li, R. (2024, January 1–4). Design and Optimization of High-Speed Switched Reluctance Machines for Aerospace Applications. Proceedings of the 2024 International Conference on Electrical Machines, ICEM 2024, Torino, Italy.10.1109/ICEM60801.2024.10700177 ↗
28. Simultaneous Optimization of Geometry and Firing Angles for In-Wheel Switched Reluctance Motor Drive10.1109/TTE.2017.2766452 ↗
29. Ma, B., Zhu, J., and Lei, G. (2025, February 26). Advanced Design and Optimization Techniques for Electrical Machines. Available online: https://www.proquest.com/dissertations-theses/advanced-design-optimization-techniques/docview/2877959791/se-2?accountid=197513.
30. Driving Cycle-based Design Optimization and Experimental Verification of a Switched Reluctance Motor for an E-Rickshaw10.1109/TTE.2024.3370401 ↗
31. Yu, Y., Wang, S., Qiu, H., and Song, Y. (2021). Design and System-Level Optimization of Switched Reluctance Motors for Electric Vehicles Oriented to Complex Scenarios. Proceedings of the Lecture Notes in Electrical Engineering, Springer Science and Business Media Deutschland GmbH.10.1007/978-981-33-6609-1_77 ↗
32. A Review of Data-driven Surrogate Models for Design Optimization of Electric Motors10.1109/TTE.2024.3366417 ↗
33. Surrogate Model-Based Multiobjective Optimization of High-Speed PM Synchronous Machine: Construction and Comparison10.1109/TTE.2022.3173940 ↗
34. Liu, X., Wang, Z., Huang, S., and Lou, H. (2021, January 28–30). Multi-objective Optimization of Topology and Control Parameters of the Switched Reluctance Motor with 12/8 Poles. Proceedings of the 2021 IEEE 4th International Electrical and Energy Conference (CIEEC), Wuhan, China.10.1109/CIEEC50170.2021.9510486 ↗
35. Design and Many-Objective Optimization of an In-Wheel Hybrid-Excitation Flux-Switching Machine Based on the Kriging Model10.1109/TTE.2024.3422290 ↗
36. Qiao, W., Han, S., Diao, K., and Sun, X. (2022). Optimization Design and Control of Six-Phase Switched Reluctance Motor with Decoupling Winding Connections. Appl. Sci., 12.10.3390/app12178801 ↗
37. Multilevel and Multiobjective Optimization of a Six-Phase SRM with Bezier Curve10.1007/s42835-024-02070-9 ↗
38. Diao, K., Sun, X., Lei, G., Guo, Y., and Zhu, J. (December, January 29). Application-Oriented System Level Optimization Method for Switched Reluctance Motor Drive Systems. Proceedings of the 2020 IEEE 9th International Power Electronics and Motion Control Conference, IPEMC 2020 ECCE Asia, Nanjing, China.10.1109/IPEMC-ECCEAsia48364.2020.9367987 ↗
39. Yang, Y., Sun, X., Xu, N., Wan, B., and Yao, M. (2025). Design Optimization of a 12/10 Switched Reluctance Motor Considering Target Driving Cycle and Driving Condition. IEEE J. Emerg. Sel. Top Power Electron.10.1109/JESTPE.2025.3545024 ↗
40. Multiobjective and Multiphysics Design Optimization of a Switched Reluctance Motor for Electric Vehicle Applications10.1109/TEC.2021.3078547 ↗
41. Reduced order modelling method for electromagnetic analysis of electrical machines10.1049/smt2.12194 ↗
42. Robust Design Optimization of Electrical Machines: A Comparative Study and Space Reduction Strategy10.1109/TEC.2020.2999482 ↗
43. Design Optimization of Transversely Laminated Synchronous Reluctance Machine for Flywheel Energy Storage System Using Response Surface Methodology10.1109/TIE.2017.2716877 ↗
44. Design optimization and analysis of a dual-permanent-magnet-excited machine using response surface methodology10.3390/en80910127 ↗
45. Review of Machine Learning Applications to the Modeling and Design Optimization of Switched Reluctance Motors10.1109/ACCESS.2022.3229043 ↗
46. Surrogate Modeling of Electrical Machine Torque Using Artificial Neural Networks10.1109/ACCESS.2020.3042834 ↗
47. Omar, M., Bakr, M., and Emadi, A. (2024, January 19–21). Switched Reluctance Motor Design Optimization: A Framework for Effective Machine Learning Algorithm Selection and Evaluation. Proceedings of the 2024 IEEE Transportation Electrification Conference and Expo, ITEC 2024, Xi’an, China.10.1109/ITEC60657.2024.10598839 ↗
48. Hussan, U., Waheed, A., Bilal, H., Wang, H., Hassan, M., Ullah, I., Peng, J., and Hosseinzadeh, M. (2025). Robust Maximum Power Point Tracking in PV Generation System: A Hybrid ANN-Backstepping Approach With PSO-GA Optimization. IEEE Trans. Consum. Electron.10.1109/TCE.2025.3569871 ↗
49. Demidova, G., Bogdanov, A., Iaremenko, A., Xirong, Z., Chen, H., and Anuchin, A. (2024, January 15–17). Neural Network Approaches for Magnetization Surface Prediction in Switched Reluctance Motors: Classical, Radial Basis Function, and Physics-Informed Models. Proceedings of the IEEE 3rd International Conference on Problems of Informatics, Electronics and Radio Engineering, PIERE 2024, Novosibirsk, Russia.10.1109/PIERE62470.2024.10804908 ↗
50. Abdollahi, M.E., Vaks, N., and Bilgin, B. (2022, January 28–31). A Multi-objective Optimization Framework for the Design of a High Power-Density Switched Reluctance Motor. Proceedings of the 2022 IEEE Transportation Electrification Conference and Expo, ITEC 2022, Haining, China.10.1109/ITEC53557.2022.9813774 ↗
51. Li, S., Zhang, S., Jiang, C., Mayor, J.R., Habetler, T.G., and Harley, R.G. (2017, January 1–5). A fast control-integrated and multiphysics-based multi-objective design optimization of switched reluctance machines. Proceedings of the 2017 IEEE Energy Conversion Congress and Exposition (ECCE), Cincinnati, OH, USA.10.1109/ECCE.2017.8095857 ↗
52. Performance prediction of switched reluctance motor using improved generalized regression neural networks for design optimization10.30941/CESTEMS.2018.00047 ↗
53. Zhang, J., Hua, W., Gao, Y., Wang, Y., and Zhang, H. (2022, January 28–31). An improved Kriging surrogate model method with high robustness for electrical machine optimization. Proceedings of the 2022 IEEE Transportation Electrification Conference and Expo, Asia-Pacific, ITEC Asia-Pacific 2022, Haining, China.10.1109/ITECAsia-Pacific56316.2022.9942076 ↗
54. Design optimization of switched reluctance motors based on a novel magnetic parameter methodology10.1007/s00202-022-01610-8 ↗
55. Burress, T., and Tolbert, L.M. (2023, January 15–18). Multiple Objective Co-Optimization and Experimental Evaluation of Switched Reluctance Machine Design and Control. Proceedings of the 2023 IEEE International Electric Machines and Drives Conference, IEMDC 2023, San Francisco, CA, USA.10.1109/IEMDC55163.2023.10238900 ↗
56. A Preference Multi-Objective Optimization Method for Asymmetric External Rotor Switched Reluctance Motor10.2528/PIERC22062402 ↗
57. Multi-Objective Optimization Design of ERSRM with Asymmetric Stator Poles10.2528/PIERC22120218 ↗
58. Gong, Y., Zhao, S., and Luo, S. (June, January 31). Design and optimization of switched reluctance motor by Taguchi method. Proceedings of the 2018 13th IEEE Conference on Industrial Electronics and Applications (ICIEA), Wuhan, China.10.1109/ICIEA.2018.8398014 ↗
59. Multiobjective Design Optimization of an IPMSM for EVs Based on Fuzzy Method and Sequential Taguchi Method10.1109/TIE.2020.3031534 ↗
60. Design optimization of permanent magnet synchronous motor using Taguchi method and experimental validation
61. Yan, W., Hu, J., Chen, H., Li, H., Yu, F., and Wang, Q. (2023, January 25–28). Design of Novel Hybrid Excitation Segmented-Rotor Switched Reluctance Motor for Electric Vehicle. Proceedings of the Proceedings of 22nd International Symposium on Power Electronics, Ee 2023, Novi Sad, Serbia.10.1109/Ee59906.2023.10346101 ↗
62. System-Level Robust Design Optimization of a Switched Reluctance Motor Drive System Considering Multiple Driving Cycles10.1109/TEC.2020.3009408 ↗
63. Advancements in Flux Switching Machine Optimization: Applications and Future Prospects10.1109/ACCESS.2023.3321862 ↗
64. Multi-Objective Design Optimization of an IPMSM Based on Multilevel Strategy10.1109/TIE.2020.2965463 ↗
65. System-Level Design Optimization Method for Electrical Drive Systems—Robust Approach10.1109/TIE.2015.2404305 ↗
66. Multiobjective system level optimization method for switched reluctance motor drive systems using finite-element model10.1109/TIE.2019.2962483 ↗
67. Hussan, U., Wang, H., Ayub, M.A., Rasheed, H., Majeed, M.A., Peng, J., and Jiang, H. (2024). Decentralized Stochastic Recursive Gradient Method for Fully Decentralized OPF in Multi-Area Power Systems. Mathematics, 12.10.3390/math12193064 ↗
68. Optimal energy management of MG for cost-effective operations and battery scheduling using BWO10.1016/j.egyr.2024.05.071 ↗
69. Advanced Design Optimization of Switched Reluctance Motors for Torque Improvement Using Supervised Learning Algorithm10.1109/ACCESS.2023.3328143 ↗
70. Kocan, S., Rafajdus, P., Bastovansky, R., Lenhard, R., and Stano, M. (2021). Design and optimization of a high-speed switched reluctance motor. Energies, 14.10.3390/en14206733 ↗
71. Jiang, W., and Jahns, T.M. (2014, January 14–18). Coupled electromagnetic/thermal machine design optimization based on finite element analysis with application of artificial neural network. Proceedings of the 2014 IEEE Energy Conversion Congress and Exposition (ECCE), Pittsburgh, PA, USA.10.1109/ECCE.2014.6954109 ↗
72. Multiphysics optimization design flow with improved submodels for salient switched reluctance machines10.3233/JAE-160145 ↗
73. Li, Z., Wang, J., Sun, L., Kang, H., Liu, L., and Zhou, L. (2024, January 1–4). Multi-Objective Optimization of Electromagneticthermal Coupling Performance for High-torquedensity PMSM based on Multi-dimensional Correction Techniques. Proceedings of the 2024 International Conference on Electrical Machines, ICEM 2024, Torino, Italy.10.1109/ICEM60801.2024.10700328 ↗
74. Li, S., Zhang, S., Habetler, T.G., and Harley, R.G. (2017, January 21–24). A survey of electromagnetic—Thermal modeling and design optimization of switched reluctance machines. Proceedings of the 2017 IEEE International Electric Machines and Drives Conference (IEMDC), Miami, FL, USA.10.1109/IEMDC.2017.8002370 ↗
75. A review on control techniques of switched reluctance motors for performance improvement10.1016/j.rser.2024.114454 ↗
76. Torque ripple suppression of switched reluctance motor by segmented harmonic currents injection based on adaptive fuzzy logic control10.1049/iet-epa.2019.0027 ↗
77. Cai, J., Dou, X., Cheok, A.D., Ding, W., Yan, Y., and Zhang, X. (2024). Model Predictive Control Strategies in Switched Reluctance Motor Drives-An Overview. IEEE Trans. Power Electron.10.1109/TPEL.2024.3454819 ↗
78. Vision, Challenges, and Future Trends of Model Predictive Control in Switched Reluctance Motor Drives10.1109/ACCESS.2021.3078366 ↗
79. A Review of Predictive Control Techniques for Switched Reluctance Machine Drives. Part I: Fundamentals and Current Control10.1109/TEC.2020.3047983 ↗
80. Gmyrek, Z. (2025). The Impact of the Core Laminate Shaping Process on the Parameters and Characteristics of the Synchronous Reluctance Motor with Flux Barriers in the Rotor. Energies, 18.10.3390/en18051222 ↗
81. Falekas, G., Kolidakis, Z., and Karlis, A. (2024, January 1–4). Investigation of Discrepancies Between Induction Motor Test Results and Design Simulation. Proceedings of the 2024 International Conference on Electrical Machines (ICEM), Torino, Italy.10.1109/ICEM60801.2024.10700387 ↗
82. Robust Design Optimization of Switched Reluctance Motor Drive Systems Based on System-Level Sequential Taguchi Method10.1109/TEC.2021.3085668 ↗
83. Robust-Oriented Optimization of Switched Reluctance Motors Considering Manufacturing Fluctuation10.1109/TTE.2021.3137385 ↗
84. Noise and Vibration in Switched Reluctance Motors: A Review on Structural Materials, Vibration Dampers, Acoustic Impedance, and Noise Masking Methods10.1109/ACCESS.2023.3257124 ↗
85. Wide Speed Range Noise and Vibration Mitigation in Switched Reluctance Machines with Stator Pole Bridges10.1109/TPEL.2021.3051107 ↗
86. Horváth, K., and Zelei, A. (2024). Simulating Noise, Vibration, and Harshness Advances in Electric Vehicle Powertrains: Strategies and Challenges. World Electr. Veh. J., 15.10.3390/wevj15080367 ↗
87. Zhang, Z., Yaman, S., Salameh, M., Singh, S., Chen, C., and Krishnamurthy, M. (2021). Effectiveness of power electronic controllers in mitigating acoustic noise and vibration in high-rotor pole srms. Energies, 14.10.3390/en14030702 ↗