Research on X-Ray Weld Defect Detection of Steel Pipes by Integrating ECA and EMA Dual Attention Mechanisms

The welding quality of industrial pipelines directly impacts structural safety. X-ray non-destructive testing (NDT), known for its non-invasive and efficient characteristics, is widely used for weld defect detection. However, challenges such as low contrast between defects and background, as well as large variations in defect scales, reduce the accuracy of existing object detection models. To address these, an optimized detection model based on You Only Look Once (YOLO) v5 is proposed. Firstly, the Efficient Multi-Scale Attention (EMA) attention mechanism is integrated into the first Cross Stage Partial (C3) module of the backbone to enhance the model’s receptive field and the initial feature extraction. Secondly, the Efficient Channel Attention (ECA) attention mechanism is embedded before the Spatial Pyramaid Pooling Fast (SPPF) layer to enhance the model’s ability to extract small targets and key features. Finally, the Complete Intersection over Union (CIoU) loss is replaced with Wise Intersection over Union (WIoU) to improve localization accuracy and multi-scale detection performance. The experimental results show that the optimized model achieves a precision of 94.1%, a recall of 89.2%, and an mAP@0.5 of 94.6%, representing improvements by 11.5%, 5.4%, and 6.9%, respectively, over the original YOLOv5. The optimized model also outperforms several mainstream object detection models in weld defect detection. In terms of mAP@0.5, the optimized YOLOv5 model shows improvements of 14.89%, 13.02%, 6.1%, 19.37%, 7.1%, 7.5%, and 10.7% compared with the Faster-RCNN, SSD, RT-DETR, YOLOv3, YOLOv8, YOLOv9, and YOLOv10 models, respectively. This optimized model significantly enhances X-ray weld defect detection accuracy, meeting industrial application requirements and offering another high-precision solution for weld defect detection.