journal article·2025-08-04Open access

Application of UAVs to Support Blast Design for Flyrock Mitigation: A Case Study from a Basalt Quarry

Józef Pyra, Tomasz Żołądek

Applied Sciences· Volume 15· Issue 15

Abstract

Blasting operations in surface mining pose a risk of flyrock, which is a critical safety concern for both personnel and infrastructure. This study presents the use of unmanned aerial vehicles (UAVs) and photogrammetric techniques to improve the accuracy of blast design, particularly in relation to controlling burden values and reducing flyrock. The research was conducted in a basalt quarry in Lower Silesia, where high rock fracturing complicated conventional blast planning. A DJI Mavic 3 Enterprise UAV was used to capture high-resolution aerial imagery, and 3D models were created using Strayos software. These models enabled precise analysis of bench face geometry and burden distribution with centimeter-level accuracy. The results showed a significant improvement in identifying zones with improper burden values and allowed for real-time corrections in blasthole design. Despite a ten-fold reduction in the number of images used, no loss in model quality was observed. UAV-based surveys followed software-recommended flight paths, and the application of this methodology reduced the flyrock range by an average of 42% near sensitive areas. This approach demonstrates the operational benefits and enhanced safety potential of integrating UAV-based photogrammetry into blasting design workflows.
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Research context

OpenAlex topics: 3D Surveying and Cultural Heritage · Archaeological Research and Protection · Remote Sensing and LiDAR Applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Faculty of Civil Engineering and Resource Management, AGH University of Krakow, 30-059 Kraków, Poland

Holcim Kruszywa Sp. z o.o., 02-305 Warszawa, Poland

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