journal article·2024-07-10Open access

Electromagnetic Optimization of a High-Speed Interior Permanent Magnet Motor Considering Rotor Stress

Fang Yang, Niumei Li, Guanghui Du, Ming Huang, Zhen Kang

Applied Sciences· Volume 14· Issue 14

Abstract

High-speed interior permanent magnet (IPM) motors require highly reliable rotors. Some measures must be adopted to improve rotor safety, but its electromagnetic performance is seriously affected. It is a challenge to achieve excellent electromagnetic characteristics while satisfying mechanical strength. This paper presents an electromagnetic optimization design of high-speed IPM motors considering rotor stress. Firstly, the permanent magnet (PM) is segmented by adding stiffeners to improve stress distribution. The effects of the bridge and stiffener thickness on the rotor stress and electromagnetic performance are analyzed. Secondly, an electromagnetic optimization model is built based on a three-segment PM rotor structure, aiming for maximum efficiency and minimum rotor core losses. Then, the initial design and optimized scheme are compared, the results show that the efficiency, safety and temperature performance of the motor are improved. Finally, a 140 kW, 18,000 rpm prototype is manufactured and tested. The above analysis provides a valuable reference for the design and widespread application of high-speed IPM motors.
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Research context

OpenAlex topics: Electric Motor Design and Analysis · Induction Heating and Inverter Technology · Magnetic Bearings and Levitation Dynamics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Electrical and Control Engineering, Xi’an University of Science and Technology, Xi’an 710054, China

School of Automation, Northwestern Polytechnical University, Xi’an 710072, China

Xi’an Thermal Power Research Institute Co., Ltd., Xi’an 710054, China

Funding

National Natural Science Foundation of Shaanxi Province · China Postdoctoral Science Foundation · Key Research and Development Program of Shaanxi

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