Performance Analysis and Optimization Design of a Dual-Mode Reconfigurable Ankle Joint Parallel Rehabilitation Mechanism

In this study, a dual-mode reconfigurable parallel ankle joint rehabilitation mechanism is proposed to meet the needs of patients in different ankle rehabilitation stages. This mechanism can switch between the 1T2R (where R represents rotation and T represents translation) and 2T1R motion modes. The screw theory and the modified G-K formula were used to analyze and verify the degree of freedom of the mechanism. The non-parasitic motion characteristics were analyzed by examining the topological structure of the mechanism. An inverse kinematics model was established using the closed-loop vector method, and the mechanism’s singularity was analyzed based on the Jacobian matrix. The Jacobian matrix and the numerical method were used to compare and analyze the workspace index, the rotational dexterity index and the load capacity performance index before and after the introduction of branched chains with actuation redundancy. A particle swarm optimization algorithm was used to optimize the geometric dimensional parameters of the mechanism. The results show that the mechanism exhibits the characteristics of a parallel mechanism without parasitic motion in the two motion modes. Using branched chains with actuation redundancy can significantly improve the rotational dexterity and load capacity performance index, without affecting the workspace index. Compared to the original mechanism, the kinematic performance of the optimized mechanism is significantly improved. It is concluded that the proposed mechanism can meet the needs of ankle joint activity training in the 1T2R motion mode and the needs of ankle joint proprioception training in the 2T1R motion mode, which can better meet the needs of patients in different rehabilitation stages.