journal article·2022-10-25Open access

Tensile Properties of As-Built 18Ni300 Maraging Steel Produced by DED

Jorge Gil, Ricardo Seca, Rui Amaral, Omid Emadinia, Abílio De Jesus, Ana Reis

Applied Sciences· Volume 12· Issue 21

Abstract

The mechanical behaviour of as-built DED-produced 18Ni300 Maraging steel was studied by manufacturing a wall-like structure from which three different specimen types were obtained: specimens in which the loading direction was the same as the printing direction (vertical), specimens in which these two directions were perpendicular (horizontal), and bimetallic specimens in which the interface between the AISI 1045 substrate and the 18Ni300 steel was tested. The yield strength of the produced samples was 987.9±34.2, 925.9±89.7 and 486.7±47.2 MPa for the vertical, horizontal and bimetallic specimens, respectively, while the elongation to failure was 9.4±1.9, 18.3±2.3 and 14.06±0.6% in the same order. The latter specimen failed within the substrate-comprised portion of the specimen. Additionally, the fracture surfaces were analysed through scanning electron microscopy, concluding that while both surfaces consist of dimples, the horizontal specimen presented microporosities with a reduced diameter. A microhardness analysis in the printed wall-like structure following the printing direction yielded an average hardness of 392±21 HV0.3, with fluctuations along the build direction mostly within one standard deviation.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · Additive Manufacturing and 3D Printing Technologies · High Entropy Alloys Studies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Faculdade de Engenharia, Universidade do Porto, s/n, R. Dr. Roberto Frias, 4200-465 Porto, Portugal

LAETA/INEGI: Instituto de Ciência e Inovação em Engenharia Mecânica e Engenharia Industrial, Campus da FEUP, R. Dr. Roberto Frias 400, 4200-465 Porto, Portugal

Funding

Fundação para a Ciência e Tecnologia (FCT) · FEDER and FCT · Fundação para a Ciência e a Tecnologia of Portugal (FCT) and IDMEC

References (48)

Show source-provided references
1. Additive manufacturing of titanium-based alloys- A review of methods, properties, challenges, and prospects10.1016/j.heliyon.2022.e09041 ↗
2. Designing high-temperature oxidation-resistant titanium matrix composites via directed energy deposition-based additive manufacturing10.1016/j.matdes.2021.110205 ↗
3. Ferreira, A., Amaral, R., Romio, P., Cruz, J., Reis, A., and Vieira, M. (2021). Deposition of nickel-based superalloy claddings on low alloy structural steel by direct energy deposition. Metals, 11.10.3390/met11081326 ↗
4. Fiorentin, F.K., Maciel, D., Gil, J., Figueiredo, M., Berto, F., and de Jesus, A. (2022). Fatigue Assessment of Inconel 625 Produced by Directed Energy Deposition from Miniaturized Specimens. Metals, 12.10.3390/met12010156 ↗
5. Laser Directed Energy Deposition based Additive Manufacturing of Copper: Process Development and Material Characterizations10.1016/j.jmapro.2020.09.008 ↗
6. Influence of aluminium powder aging on Directed Energy deposition10.1016/j.matdes.2022.110677 ↗
7. The effect of thermal cycling on direct laser-deposited gradient H13 tool steel: Microstructure evolution, nanoprecipitation behaviour, and mechanical properties10.1016/j.mtcomm.2020.101390 ↗
8. Solidification and microstructure evolution in additively manufactured H13 steel via directed energy deposition: Integrated experimental and computational approach10.1016/j.jmapro.2021.06.009 ↗
9. The effect of cladding speed on phase constitution and properties of AISI 431 stainless steel laser deposited coatings10.1016/j.surfcoat.2011.05.035 ↗
10. Ferreira, A.A., Darabi, R., Sousa, J.P., Cruz, J.M., Reis, A.R., and Vieira, M.F. (2021). Optimization of Direct Laser Deposition of a Martensitic Steel Powder (Metco 42C) on 42CrMo4 Steel. Metals, 11.10.3390/met11040672 ↗
11. Gifford, C., and Kent, C. (2017). Steels: Microstructure and Properties, Elsevier.
12. Llewellyn, D., and Hudd, R.C. (1998). Steels: Metallurgy & Applications, Elsevier.
13. Missile materials-current status and challenges10.1007/BF02744635 ↗
14. Baker, E., and Templeton, D. (2011). New Generation Maraging Steel and High-Carbon Bainitic Steel for Armours. Proceedings of the 26th International Symposium on Ballistics, Miami, FL, USA, 16 September 2011, DEStech Publications.
15. Fracture characteristics of a burst tested maraging steel rocket motor case10.1007/BF01026331 ↗
16. Materials selection for aeronautical structural application
17. Stähle für Gehäuse von Feststoffraketen-Antrieben10.1002/srin.196604572 ↗
18. Aging of maraging steel welds during aluminium alloy die casting10.1016/j.commatsci.2008.04.011 ↗
19. Review of Computer-Aided Manufacturing (CAM) Strategies for Hybrid Directed Energy Deposition
20. Effect of the parametric optimization and heat-treatment on the 18Ni-300 maraging steel microstructural properties manufactured by directed energy deposition10.1007/s00170-021-07320-y ↗
21. Gil, J., De Jesus, A.M.P., Silva, M.B., Vaz, M.F., Reis, A., and Tavares, J.M.R.S.T. (2022). Automation of Property Acquisition of Single Track Depositions Manufactured through Direct Energy Deposition. Appl. Sci., 12.10.3390/app12052755 ↗
22. Effect of direct energy deposition parameters on morphology, residual stresses, density, and microstructure of 1.2709 maraging steel10.1007/s00170-021-07635-w ↗
23. Additive manufacturing of 18% nickel maraging steels: Defect, structure and mechanical properties: A review10.1016/j.jmst.2021.10.056 ↗
24. Investigation on the process and microstructure evolution during direct laser metal deposition of 18Ni30010.1108/RPJ-01-2018-0022 ↗
25. Rońda, N., Grzelak, K., Polański, M., and Dworecka-Wójcik, J. (2022). The Influence of Layer Thickness on the Microstructure and Mechanical Properties of M300 Maraging Steel Additively Manufactured by LENS® Technology. Metals, 15.10.3390/ma15020603 ↗
26. Towards controlling intrinsic heat treatment of maraging steel during laser directed energy deposition10.1016/j.scriptamat.2021.113973 ↗
27. Mendagaliev, R., Klimova-Korsmik, O., Promakhov, V., Schulz, N., Zhukov, A., Klimenko, V., and Olisov, A. (2020). Heat Treatment of Corrosion Resistant Steel for Water Propellers Fabricated by Direct Laser Deposition. Materials, 13.10.3390/ma13122738 ↗
28. Characteristics of microstructure and stresses and their effects on interfacial fracture behavior for laser-deposited maraging steel10.1016/j.matdes.2017.10.020 ↗
29. Beeley, P. (2001). Casting Design. Foundry Technology, Butterworth-Heinemann.10.1016/B978-075064567-6/50010-8 ↗
30. Role of deposition strategy and fill depth on the tensile and fatigue performance of 300 M repaired through laser directed energy deposition10.1016/j.ijfatigue.2020.106135 ↗
31. Repairing Automotive Dies with Directed Energy Deposition: Industrial Application and Life Cycle Analysis10.1115/1.4042078 ↗
32. Environmental aspects of laser-based and conventional tool and die manufacturing10.1016/j.jclepro.2005.11.030 ↗
33. (2022, May 09). Bohler-Edelstahl. Available online: https://www.bohler-edelstahl.com/app/uploads/sites/93/2018/06/Datasheet_AMPO_W722.pdf.
34. (2022, May 09). FRamada. Available online: https://www.ramada.pt/pt/produtos/acos/aa-os-de-construa-ao-ao-carbono/f10-.html.
35. Emadinia, O., Gil, J., Amaral, R., Lopes, C., Rocha, R., and Reis, A. (2022). Laser Deposited 18Ni300 Alloy Powder on 1045 Steel: Effect of Passes and Preheating on Microstructure. Materials, 15.10.3390/ma15031209 ↗
36. Influence of deposit and process parameters on microstructure and mechanical properties of Ti6Al4V obtained by DED-W (PAW)10.1016/j.jmrt.2022.03.169 ↗
37. Build Orientation Effects on Mechanical Properties of 316SS Components Produced by Directed Energy Deposition10.1016/j.promfg.2020.05.106 ↗
38. Laser directed energy deposition of AISI 316L stainless steel: The effect of build direction on mechanical properties in as-built and heat-treated conditions
39. Effects of heat treatment on microstructure, mechanical and corrosion properties of 15-5 PH stainless steel parts built by selective laser melting process10.1016/j.jmapro.2019.12.048 ↗
40. An overview of Direct Laser Deposition for additive manufacturing; Part II: Mechanical behavior, process parameter optimization and control
41. ASM International, Handbook Committee (1990). ASM Handbook. ASM Handbook: Heat Treating, ASM International, Handbook Committee.
42. Effects of oxygen content on microstructure and mechanical properties of 18Ni300 maraging steel manufactured by laser directed energy deposition10.1016/j.optlastec.2022.108281 ↗
43. Iacoviello, F., Susmel, L., Firrao, D., and Ferro, G. (2019, January 12–14). Ultrasonic fatigue on the automotive steels: AISI/SAE 4140T and 1045. Proceedings of the 25th International conference on Fracture and Structural Integrity, Cantania, Italy.
44. The Hardness and Strength of Metals
45. A New Approach to Plasticity and Its Application to Blunt Two Dimensional Indenters10.1115/1.3427785 ↗
46. The Role of Elasticity in Hardness Testing
47. An Improved Equation Relating Hardness to Ultimate Tensile Strength10.1007/BF02652880 ↗
48. Tensile Deformation