journal article·2025-05-14Open access

A Review of Recent Advances in Roll Stability Control in On-Road and Off-Road Vehicles

Jie Chen, Ruochen Wang, Wei Liu, Dong Sun, Yu Jiang, Renkai Ding

Applied Sciences· Volume 15· Issue 10

Abstract

Despite significant advancements in roll stability control for individual vehicle types, comparative research across on-road and off-road vehicles remains limited, hindering cross-disciplinary innovation. This study bridges this gap by systematically analyzing roll stability control in both vehicle categories, focusing on theoretical foundations, key technologies, and experimental validation methods. On-road vehicles rely on mature technologies like active suspension, braking, and steering, which enhance safety through sensor monitoring, rollover prediction, and integrated stability control. Validation is primarily performed through hardware-in-the-loop simulations and on-road testing. Off-road vehicles, operating in more complex environments with dynamic load changes and rugged terrain, emphasize adaptive leveling, direct torque control, and active steering. Their stability control strategies must also account for terrain irregularities, real-time load shifts, and extreme slopes, validated through scaled-model tests and field trials. Comparative analysis reveals that while both vehicle types face similar challenges, their control strategies differ significantly: on-road vehicles focus on handling and high-speed stability, while off-road vehicles require more robust, adaptive mechanisms to manage environmental uncertainties. Future research should explore multi-system collaborative control, such as integrating active suspension with intelligent terrain perception, to improve adaptability and robustness across both vehicle categories. Furthermore, the integration of machine learning and advanced predictive algorithms promises to enhance the intelligence and versatility of roll stability control systems.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Vehicle Dynamics and Control Systems · Vibration Control and Rheological Fluids · Mechanical Engineering and Vibrations Research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Automotive and Traffic Engineering, Jiangsu University, Zhenjiang 212013, China

Automotive Engineering Research Institute, Jiangsu University, Zhenjiang 212013, China

Funding

National Natural Science Foundation of China · National Key Research and Development Program of China · “Unveiling the List and Taking Command” Tackling Project of Nantong

References (100+)

Show source-provided references
1. Reconfigurable control structure to prevent the rollover of heavy vehicles10.1016/j.conengprac.2004.06.003 ↗
2. Lateral control for autonomous vehicles: A comparative evaluation10.1016/j.arcontrol.2023.100910 ↗
3. Rollover Stability Control for Heavy Vehicles by Using LPV Model10.1016/S1474-6670(17)30421-4 ↗
4. A direct yaw moment control frame through model predictive control considering vehicle trajectory tracking performance and handling stability for autonomous driving10.1016/j.conengprac.2024.105947 ↗
5. Dai, D., Chen, D., Wang, S., Li, S., Mao, X., Zhang, B., Wang, Z., and Ma, Z. (2023). Compilation and Extrapolation of Load Spectrum of Tractor Ground Vibration Load Based on CEEMDAN-POT Model. Agriculture, 13.10.3390/agriculture13010125 ↗
6. Chai, X., Hu, J., Ma, T., Liu, P., Shi, M., Zhu, L., Zhang, L., Zhang, M., and Xu, L. (2024). Construction and Characteristic Analysis of Dynamic Stress Coupling Simulation Models for the Attitude-Adjustable Chassis of a Combine Harvester. Agronomy, 14.10.3390/agronomy14081874 ↗
7. Developments of crawler steering gearbox for combine harvester straight forward and steering in situ
8. Yu, Y., Hao, S., Guo, S., Tang, Z., and Chen, S. (2022). Motor Torque Distribution Strategy for Different Tillage Modes of Agricultural Electric Tractors. Agriculture, 12.10.3390/agriculture12091373 ↗
9. Zhu, S., Wang, B., Pan, S., Ye, Y., Wang, E., and Mao, H. (2024). Task Allocation of Multi-Machine Collaborative Operation for Agricultural Machinery Based on the Improved Fireworks Algorithm. Agronomy, 14.10.3390/agronomy14040710 ↗
10. Cooperative Control Framework for Human Driver and Active Rear Steering System to Advance Active Safety10.1109/TIV.2020.3037955 ↗
11. Collaborative control of path tracking and roll stability in intelligent commercial vehicle: A minimax robust regulator based on Nash game10.1016/j.engappai.2024.108321 ↗
12. Wang, R., Zhang, K., Ding, R., Jiang, Y., and Jiang, Y. (2025). A Novel Hydraulic Interconnection Design and Sliding Mode Synchronization Control of Leveling System for Crawler Work Machine. Agriculture, 15.10.3390/agriculture15020137 ↗
13. Design and control of a new omnidirectional levelling system for hilly crawler work machines10.1016/j.compag.2024.108661 ↗
14. An Antirollover Control Strategy Based on Time-Varying Nonlinear MPC for Three-Axle Steering/Braking-by-Wire Vehicle10.1109/TIE.2023.3333010 ↗
15. Anti-rollover control of heavy-duty dump truck with distributed model predictive control10.1504/IJHVS.2023.10057709 ↗
16. A Blockchain-Based Wide-Area Agricultural Machinery Resource Scheduling System10.13031/aea.15332 ↗
17. Advances in tractor rollover and stability control: Implications for off-road driving safety10.1016/j.compag.2024.109483 ↗
18. Heavy-Duty Vehicle Rollover Detection and Active Roll Control10.3182/20050703-6-CZ-1902.01909 ↗
19. Design and evaluation of a unified chassis control system for rollover prevention and vehicle stability improvement on a virtual test track10.1016/j.conengprac.2010.02.012 ↗
20. Road bank angle considerations for detection of impending vehicle rollover10.3182/20100712-3-DE-2013.00141 ↗
21. Development and Experimental Evaluation of a Tilt Stability Control System for Narrow Commuter Vehicles10.1109/TCST.2009.2035819 ↗
22. Roll stability control of in-wheel motors drive electric vehicle on potholed roads10.1016/j.conengprac.2025.106247 ↗
23. Integrated control of anti-rollover for high-mobility emergency rescue vehicles
24. Chassis Coordinated Control for Full X-by-Wire Four-Wheel-Independent-Drive Electric Vehicles10.1109/TVT.2022.3222778 ↗
25. Vehicle Stability Upper-Level-Controller Based on Parameterized Model Predictive Control10.1109/ACCESS.2022.3147452 ↗
26. Coordinated control of yaw and roll stability in heavy vehicles considering dynamic safety requirements10.1016/j.conengprac.2024.105963 ↗
27. Adaptive backstepping control of tracked robot running trajectory based on real-time slip parameter estimation
28. Li, J., Shang, Z., Li, R., and Cui, B. (2022). Adaptive Sliding Mode Path Tracking Control of Unmanned Rice Transplanter. Agriculture, 12.10.3390/agriculture12081225 ↗
29. Comparison between a rollover tractor dynamic model and actual lateral tests10.1016/j.biosystemseng.2014.08.010 ↗
30. Modal vibration response of rice combine harvester frame under multi-source excitation10.1016/j.biosystemseng.2020.04.002 ↗
31. Franceschetti, B., Rondelli, V., and Capacci, E. (2021). Lateral Stability Performance of Articulated Narrow-Track Tractors. Agronomy, 11.10.3390/agronomy11122512 ↗
32. Li, H., Chen, L., and Zhang, Z. (2022). A Study on the Utilization Rate and Influencing Factors of Small Agricultural Machinery: Evidence from 10 Hilly and Mountainous Provinces in China. Agriculture, 13.10.3390/agriculture13010051 ↗
33. Zhu, Z., Yang, Y., Wang, D., Cai, Y., and Lai, L. (2022). Energy Saving Performance of Agricultural Tractor Equipped with Mechanic-Electronic-Hydraulic Powertrain System. Agriculture, 12.10.3390/agriculture12030436 ↗
34. Zhu, Z., Zeng, L., Chen, L., Zou, R., and Cai, Y. (2022). Fuzzy Adaptive Energy Management Strategy for a Hybrid Agricultural Tractor Equipped with HMCVT. Agriculture, 12.10.3390/agriculture12121986 ↗
35. Design and Testing of a Small Orchard Tractor Driven by a Power Battery10.1590/1809-4430-eng.agric.v43n2e20220195/2023 ↗
36. Design and performance of a distributed electric drive system for a series hybrid electric combine harvester10.1016/j.biosystemseng.2023.10.015 ↗
37. Evaluation of a Laser Scanning Sensor in Detection of Complex-Shaped Targets for Variable-Rate Sprayer Development10.13031/trans.59.11760 ↗
38. Li, J., Wu, Z., Li, M., and Shang, Z. (2024). Dynamic Measurement Method for Steering Wheel Angle of Autonomous Agricultural Vehicles. Agriculture, 14.10.3390/agriculture14091602 ↗
39. Etezadi, H., and Eshkabilov, S. (2024). A Comprehensive Overview of Control Algorithms, Sensors, Actuators, and Communication Tools of Autonomous All-Terrain Vehicles in Agriculture. Agriculture, 14.10.3390/agriculture14020163 ↗
40. Online adaptive observer for rollover avoidance of reconfigurable agricultural vehicles10.1016/j.compag.2016.04.030 ↗
41. Adaptive disturbance observer-based fixed time nonsingular terminal sliding mode control for path-tracking of unmanned agricultural tractors10.1016/j.biosystemseng.2024.06.013 ↗
42. Son, J., Kim, Y., Kang, S., and Ha, Y. (2024). Enhancing Tractor Stability and Safety through Individual Actuators in Active Suspension. Inventions, 9.10.3390/inventions9020029 ↗
43. Adaptive Model Prediction of Unmanned Agricultural Machinery for Tracking Control in Mountain Environment10.1109/ACCESS.2024.3458442 ↗
44. Wang, R., Wan, J., Ye, Q., and Ding, R. (2024). Path Tracking and Anti-Roll Control of Unmanned Mining Trucks on Mine Site Roads. World Electr. Veh. J., 15.10.3390/wevj15040167 ↗
45. A novel robust model predictive controller for improving the steering stability of electric drive mobile platform considering the effect of both yaw motion and rototiller lifting10.1016/j.compag.2024.109846 ↗
46. Tang, L., Wang, W., Zhang, C., Wang, Z., Ge, Z., and Yuan, S. (2024). Linear Active Disturbance Rejection Control System for the Travel Speed of an Electric Reel Sprinkling Irrigation Machine. Agriculture, 14.10.3390/agriculture14091544 ↗
47. A dynamic tire model based on HPSO-SVM
48. Development of Structure and Control System of Self-Propelled Small Green Vegetables Combine Harvester
49. Wang, B., Que, K., Tang, Z., Sun, M., Lian, Y., and Wang, H. (2024). Multivariate Structural Vibration Coupling Response of the Self-Propelled Straw Pickup Baler Under Time-Varying Loads. Agriculture, 14.10.3390/agriculture14111960 ↗
50. Deep Learning-Based Hybrid Approach for Vehicle Roll Angle Estimation10.1109/ACCESS.2024.3480453 ↗
51. Fasting the stabilization response for prevention of tractor rollover using active steering: Controller parameter optimization and real-vehicle dynamic tests10.1016/j.compag.2022.107525 ↗
52. A Versatile Semiactive Electrically Interconnected Suspension with Heave-Roll Vibration Decoupling Control10.1109/TIE.2022.3196359 ↗
53. Vehicle roll stability control with active roll-resistant electro-hydraulic suspension10.1007/s11465-019-0547-9 ↗
54. On-line estimation of road profile in semi-active suspension based on unsprung mass acceleration10.1016/j.ymssp.2019.106370 ↗
55. Trajectory control for tire burst vehicle using the standalone and roll interconnected active suspensions with safety-comfort control strategy10.1016/j.ymssp.2020.106776 ↗
56. Risk-aware lane-change trajectory planning with rollover prevention for autonomous light trucks on curved roads10.1016/j.ymssp.2024.111126 ↗
57. Integrated Lateral and Roll Stability Control of Multi-Actuated Vehicles Using Prioritization Model Predictive Control10.1109/TVT.2022.3174172 ↗
58. A Three-Dimensional Dynamics Control Framework of Vehicle Lateral Stability and Rollover Prevention via Active Braking With MPC10.1109/TIE.2016.2583400 ↗
59. Nonlinear dynamics modeling and rollover control of an off-road vehicle with mechanical elastic wheel10.1007/s40430-018-1009-8 ↗
60. Yun, S., Lee, J., Jang, W., Kim, D., Choi, M., and Chung, J. (2023). Dynamic Modeling and Analysis of a Driving Passenger Vehicle. Appl. Sci., 13.10.20944/preprints202304.0529.v1 ↗
61. Research on Vehicle Rollover Risk Prediction Based on CNN-LSTM and Unscented Kalman Filter Algorithm10.1109/TIM.2025.3554875 ↗
62. Zheng, X., Yu, L., Ren, Y., Li, X., Liang, B., and Xi, J. (2025). Modeling of Tank Vehicle Rollover Risk Assessment on Curved–Slope Combination Sections for Sustainable Transportation Safety. Sustainability, 17.10.3390/su17030906 ↗
63. Zhang, L., and Nguyen, T.A. (2023). Assessing the dependence of vehicle rollover on many factors based on new 4D graphs. PLoS ONE, 18.10.1371/journal.pone.0284018 ↗
64. Wang, J., Wang, P., Hu, Y., Chen, H., and Xu, F. (2025). An MPC Strategy for Anti-Pitch/Roll in Electric Vehicle Active Suspension Systems with Wheelbase Preview Information on Uneven Roads. IEEE Trans. Transp. Electrif.10.1109/TTE.2025.3551899 ↗
65. Nonlinear model predictive control for yaw rate and body motion control through semi-active and active suspensions10.1080/00423114.2023.2251615 ↗
66. Articulated vehicle rollover detection and active control based on center of gravity position metric
67. A Lateral and Longitudinal Dynamics Control Framework of Autonomous Vehicles Based on Multi-Parameter Joint Estimation10.1109/TVT.2022.3163507 ↗
68. A Dynamic Rollover Prediction Index of Heavy-Duty Vehicles with a Real-Time Parameter Estimation Algorithm Using NLMS Method10.1109/TVT.2022.3144629 ↗
69. A Comprehensive Vehicle Stability Assessment System Based on Enabling Tire Force Estimation10.1109/TVT.2022.3193139 ↗
70. Integrated control method for path tracking and lateral stability of distributed drive electric vehicles with extended Kalman filter–based tire cornering stiffness estimation10.1177/10775463231181635 ↗
71. Hung, T.T., and Khanh, D.N. (2024). A multi-body dynamic method to analysis of the rollover thresholds and roll safety thresholds of tractor semi-trailer vehicles based on roll safety factor and roll angle of vehicle bodies. Int. J. Interact. Des. Manuf. (IJIDeM).10.1007/s12008-024-02182-6 ↗
72. Multibody System Dynamics Analysis Method Approach to Determine Dynamic Roll Early Warning and Control Thresholds of Tractor Semi-Trailer Vehicles10.1007/s42417-024-01592-w ↗
73. Zheng, L., Lu, Y., Li, H., and Zhang, J. (2023). Anti-Rollover Control and HIL Verification for an Independently Driven Heavy Vehicle Based on Improved LTR. Machines, 11.10.3390/machines11010117 ↗
74. Vehicle Lateral Dynamics-Inspired Hybrid Model Using Neural Network for Parameter Identification and Error Characterization10.1109/TVT.2024.3416317 ↗
75. Neural-Network Based MPC for Enhanced Lateral Stability in Electric Vehicles10.1109/ACCESS.2024.3362236 ↗
76. A method of three-dimensional stability region and ideal roll angle to improve vehicle stability10.1007/s11071-022-07965-8 ↗
77. Rollover Prevention Control of Electric Vehicles Based on Multi-Objective Optimization Coordination Under Extreme Conditions10.1109/TVT.2023.3274591 ↗
78. Integrated chassis control for vehicle rollover prevention with neural network time-to-rollover warning metrics10.1177/1687814016632679 ↗
79. A Simulation Approach to Determine Dynamic Rollover Threshold of a Tractor Semi-Trailer Vehicle during Turning Maneuvers10.1007/s42417-024-01402-3 ↗
80. Adaptive vehicle dynamics state estimator for onboard automotive applications and performance analysis10.1080/00423114.2022.2158567 ↗
81. Warning model of new energy vehicle under improving time-to-rollover with neural network10.1177/00202940221113588 ↗
82. Sliding mode control for overturning prevention and hardware-in-loop experiment of heavy-duty vehicles based on dynamical load transfer ratio prediction
83. Integrated Rollover Prevention and Antilock Brake System for Heavy Commercial Road Vehicles10.1109/ACCESS.2023.3330179 ↗
84. Parameter and State Estimation in Vehicle Roll Dynamics10.1109/TITS.2011.2164246 ↗
85. Robust online roll dynamics identification of a vehicle using sliding mode concepts10.1016/j.conengprac.2014.03.002 ↗
86. Real-time identification of vehicle body motion-modes based on motion-mode energy method10.1016/j.ymssp.2020.106843 ↗
87. Untripped and Tripped Rollovers with a Neural Network10.1007/s12239-023-0067-9 ↗
88. Advanced study of tire characteristics and their influence on vehicle lateral stability and untripped rollover threshold10.1016/j.aej.2020.04.008 ↗
89. Estimation of Tire Load and Vehicle Parameters Using Intelligent Tires Combined with Vehicle Dynamics10.1109/TIM.2020.3031124 ↗
90. An Integrated Observer for Real-Time Estimation of Vehicle Center of Gravity Height10.1109/TITS.2020.2988508 ↗
91. Hierarchical MIMO Decoupling Control for Vehicle Roll and Planar Motions With Control Allocation10.1109/TVT.2023.3308577 ↗
92. A Vehicle Rollover Evaluation System Based on Enabling State and Parameter Estimation10.1109/TII.2020.3012003 ↗
93. Vehicle rollover warning system based on TTR method with inertial measurement10.1088/1361-6501/ac354b ↗
94. An Integrated Control of Differential Braking, Front/Rear Traction, and Active Roll Moment for Limit Handling Performance10.1109/TVT.2015.2513063 ↗
95. Research on anti-rollover control of three-axle rescue vehicle based on active suspension and differential braking10.5194/ms-15-501-2024 ↗
96. Zheng, L., Lu, Y., Wang, J., and Li, H. (2024). Braking failure anti-rollover control and hardware-in-the-loop verification of wire-controlled heavy vehicles. Sci. Rep., 14.10.1038/s41598-024-80854-9 ↗
97. Real-time lateral stability and steering characteristic control using non-linear model predictive control10.1080/00423114.2022.2057334 ↗
98. Slow active suspension control for rollover prevention10.1016/j.jterra.2012.10.001 ↗
99. Rollover-Preventive Force Synthesis at Active Suspensions in a Vehicle Performing a Severe Maneuver With Wheels Lifted Off10.1109/TITS.2014.2319263 ↗
100. Lu, Y., Huang, Y., Zhen, R., Yue, Z., Pazooki, A., Soltani, A., Sun, C., and Khajepour, A. (2024). Modelling and experimental validation of an adaptive interconnected suspension with adjustable roll stiffness (AIS-ARS). Veh. Syst. Dyn., 1–19.10.1080/00423114.2024.2387782 ↗