Development of Thrust, Torque, and Power Estimation Model, and Prediction Performance of Earth Pressure Balance Tunnel Boring Machine in Mixed-Face Strata

In this paper, a theoretical estimation model of TBM thrust, torque, and power in the rock–soil interface (RSI) of mixed ground is developed, including a new force model for the drag cutter that accounts for chamber pressure and soil friction. A distribution model of the disc cutters and drag cutters on the cutterhead adaptable to different excavation surfaces is built in order to visualize the cutting process as the TBM cutterhead rotates, and a program is created and that runs smoothly using the Python version 3.8, which can recognize the numbers and calculate the forces of the disc cutters and drag cutters in the soft and hard strata, respectively. Then, combining with friction forces and chamber pressure calculated by the program, the variation in torque, thrust, and power are produced. Subsequently, a new index (MPPI), which considers both the thrust of the TBM and cutterhead torque, for forecasting TBM tunneling performance in composite strata is presented. The reliability of the index as well as the estimation model are validated using data from an actual project to offer recommendations for future tunneling projects.