journal article·2024-04-08Open access

Digital Twin-Driven Multi-Factor Production Capacity Prediction for Discrete Manufacturing Workshop

Hu Cai, Jiafu Wan, Baotong Chen

Applied Sciences· Volume 14· Issue 7

Abstract

Traditional capacity forecasting algorithms lack effective data interaction, leading to a disconnection between the actual plan and production. This paper discusses the multi-factor model based on a discrete manufacturing workshop and proposes a digital twin-driven discrete manufacturing workshop capacity prediction method. Firstly, this paper gives a system framework for production capacity prediction in discrete manufacturing workshops based on digital twins. Then, a mathematical model is described for discrete manufacturing workshop production capacity under multiple disturbance factors. Furthermore, an innovative production capacity prediction method, using the “digital twin + Long-Short-Term Memory Network (LSTM) algorithm”, is presented. Finally, a discrete manufacturing workshop twin platform is deployed using a commemorative disk custom production line as the prototype platform. The verification shows that the proposed method can achieve a prediction accuracy rate of 91.8% for production line capacity. By integrating the optimization feedback function of the digital twin system into the production process control, this paper enables an accurate perception of the current state and future changes in the production system, effectively evaluating the production capacity and delivery date of discrete manufacturing workshops.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Digital Transformation in Industry · Manufacturing Process and Optimization · Flexible and Reconfigurable Manufacturing Systems

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Guangdong Provincial Key Laboratory of Precision Equipment and Manufacturing Technology, South China University of Technology, Guangzhou 510641, China

Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China

Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081, China

Funding

The Special Project on Cooperation and Exchange of Shanxi Province Science and Technology, China · National Natural Science Foundation of China · Natural Science Foundation of Hubei Province

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