journal article·2022-07-07Open access

Fabrication of Cylindrical Microlens Array on RB-SiC Moulds by Precision Grinding with MAWJ-Textured Diamond Wheels

Fukang Su, Zhenzhong Zhang, Peng Yao, Hanwen Yu, Hongyu Xing, Mengran Ge, Yanhua Zhao

Applied Sciences· Volume 12· Issue 14

Abstract

Cylindrical microlens array (CMA) is applied widely in imaging, sensing, and laser machining fields. Among the many techniques for machining CMA, moulding is considered a mass-production method with low-cost and good accuracy. Aimed at the present problems in the machining of CMA moulds, which include low processing efficiency and the prediction of the surface topography, this paper focused on the fabrication of CMA on RB-SiC moulds by precision grinding with micro-abrasive water jet (MAWJ) textured diamond wheels. The combined rough–fine grinding strategy for ceramic mould materials was proposed. The grinding experiments of CMA were carried out. The ultra-precision grinding method was optimized to obtain high shape accuracy and a high-quality surface of RB-SiC moulds. It was found that by using MAWJ-textured diamond wheels, the profile error in the peak-to-valley value (PV) of the CMA moulds can be further reduced to 6.7 μm by using the combined rough–fine strategy grinding process.
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Research context

OpenAlex topics: Advanced Surface Polishing Techniques · Laser Material Processing Techniques · Advanced optical system design

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mechanical and Electronic Engineering, Shandong Jianzhu University, Jinan 250101, China

Centre for Advanced Jet Engineering Technology (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061, China

Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education, Jinan 250061, China

Funding

Shandong Provincial Natural Science Foundation · Doctoral Research Fund of Shandong Jianzhu University · National Natural Science Foundation of China · National Undergraduate Training Program for Innovation and Entrepreneurship of Shandong Jianzhu University

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