journal article·2023-04-28Open access

Study on the Influence of Different Factors on Pneumatic Conveying in Horizontal Pipe

Chengming Wang, Wenqi Li, Baojun Li, Zezhong Jia, Shihui Jiao, Hao Ma

Applied Sciences· Volume 13· Issue 9

Abstract

Aiming at the problems of high energy consumption and particle breakage in the pneumatic conveying process of large-scale breeding enterprises, in this paper, based on the theoretical calculated value of particle suspension velocity, a computational fluid model and a discrete element model are established based on computational fluid dynamics (CFD) and discrete element method (DEM). Then, through the numerical simulation of gas-solid two-phase flow, the influence of four factors of conveying wind speed, particle mass flow rate, pipe diameter, and particle size on the velocity distribution of particles in a horizontal pipe, dynamic pressure change in the pipe, pressure drop in the pipe, and solid mass concentration are studied. The results show that the k-ε turbulence model can better simulate the movement of gas-solid two-phase flow, and through the analysis of the simulation, the influence of four different factors on the conveying characteristics is obtained, which provides a scientific basis for the construction of the conveying line.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Granular flow and fluidized beds · Cyclone Separators and Fluid Dynamics · Belt Conveyor Systems Engineering

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mechanical and Power Engineering, Zhengzhou University, Zhengzhou 450001, China

School of Chemistry, Zhengzhou University, Zhengzhou 450001, China

Funding

National Natural Science Foundation of China

References (44)

Show source-provided references
1. Stable isotopic signatures (δ13C and δ15N) of suspended particulate organic matter as indicators for fish cage culture pollution in Sansha Bay, China10.1016/j.aquaculture.2020.735081 ↗
2. Epidemiological investigation of morbidity and mortality of improved breeds of chickens in small holder poultry farms in selected districts of Sidama Region, Ethiopia10.1016/j.heliyon.2022.e10074 ↗
3. Phosphorous recovery from a novel recirculating aquaculture system followed by its sustainable reuse as a fertilizer10.1016/j.scitotenv.2020.137949 ↗
4. Singh, G., Deng, T., Bradley, M.S.A., and Ellis, R. (2023). Advanced Assessment of Biomass Materials Degradation in Pneumatic Conveying Systems: Challenges and Applications. Appl. Sci., 13.10.3390/app13031960 ↗
5. Statistical analysis of fluidized dense phase conveying of fine particles10.1016/j.powtec.2022.117441 ↗
6. Simulation of Non-Spherical Rice Seed Motion in Pneumatic Conveying with Bend by CFD-DEM: Original papers10.5293/IJFMS.2021.14.3.300 ↗
7. Application and development of stop-pan feeding system in feed conveying link of large-scale pig farm
8. Ali, K.A.M., Zong, W., Md-Tahir, H., Ma, L., and Yang, L. (2021). Design, Simulation and Experimentation of an Axial Flow Sunflower-Threshing Machine with an Attached Screw Conveyor. Appl. Sci., 11.10.3390/app11146312 ↗
9. Tian, Y., Yuan, P., Yang, F., Gu, J., Chen, M., Tang, J., Su, Y., Ding, T., Zhang, K., and Cheng, Q. (2018). Research on the Principle of a New Flexible Screw Conveyor and Its Power Consumption. Appl. Sci., 8.10.3390/app8071038 ↗
10. Othmer, D.F. (1956). Fluidization, Reinhold Publishing Corporation. [1st ed.].
11. Pneumatic Conveying of Solids: A Theoretical and Practical Approach10.1080/07373939308916871 ↗
12. Mills, D. (2015). Pneumatic Conveying Design Guide, Elsevier Butterworth-Heinemann.
13. Hygienic and economic advantages of low pressure pneumatic conveying
14. An, L., Liu, W., Ji, Y., Shen, G., and Zhang, S. (2019). Detection of Pneumatic Conveying by Acoustic Emissions. Appl. Sci., 9.10.3390/app9030501 ↗
15. Experimental Quantification of Local Pressure Loss at a 90° Bend in Low-Pressure Dilute-Phase Pneumatic Conveying of Coarse Particles10.1155/2019/6454958 ↗
16. Beaulac, P., Issa, M., Ilinca, A., and Brousseau, J. (2022). Parameters Affecting Dust Collector Efficiency for Pneumatic Conveying: A Review. Energies, 15.10.3390/en15030916 ↗
17. An investigation into pressure drops through bends in pneumatic conveying systems10.1080/02726351.2019.1676348 ↗
18. Bend pressure drop in horizontal and vertical dilute phase pneumatic conveying systems10.1016/j.ces.2019.115228 ↗
19. Pressure Drops in the Pneumatic Conveyance of Solids10.1115/1.4010538 ↗
20. Pressure Drop in Elbows of a Pneumatic Conveying System10.13031/2013.39865 ↗
21. Frictional resistance coefficient during air transport by continuous flow10.1007/BF00727801 ↗
22. Main factors affecting gas abrasive wear of elbows in pneumatic conveying pipes10.1007/BF01139742 ↗
23. Erosion of oval elbows in turbulent particulate natural gas flow with different aspect ratio of cross-sections
24. Experimental research on particle collisions with walls of pneumatic conveying ducts10.1007/BF00832508 ↗
25. New approach to energetic optimization of pneumatic transport10.1016/0255-2701(90)80005-P ↗
26. An Experimental Technique for the Analysis of Slug Flows in Pneumatic Pipelines Using Pressure Measurements10.1080/02726350216189 ↗
27. Optimization of Waste Pneumatic Transportation System by Results of Facility Diagnosis10.5293/KFMA.2010.13.5.054 ↗
28. A model of solids friction factor for fluidized dense phase pneumatic conveying10.1016/j.powtec.2015.07.010 ↗
29. Ma, G., Ma, H., and Sun, Z. (2022). Simulation of Two-Phase Flow of Shotcrete in a Bent Pipe Based on a CFD–DEM Coupling Model. Appl. Sci., 12.10.3390/app12073530 ↗
30. Liu, W., Chen, G., Liu, C., Zheng, D., and Ge, M. (2022). Experimental and Numerical Study of Pressure Drop Characteristics of Soybean Grain under Vertical Pressure. Appl. Sci., 12.10.3390/app12146830 ↗
31. Xue, R., Lin, X., Zhang, B., Zhou, H., Lai, T., and Hou, Y. (2022). CFD and Energy Loss Model Analysis of High-Speed Centrifugal Pump with Low Specific Speed. Appl. Sci., 12.10.3390/app12157435 ↗
32. Numerical and experimental study of an innovative design of elbow in the pipe line of a pneumatic conveying system10.1016/j.powtec.2018.03.022 ↗
33. CFD simulation methodology for gas-solid flow in bypass pneumatic conveying—A review10.1016/j.applthermaleng.2017.05.063 ↗
34. Numerical and experimental study of an innovative pipeline design in a granular pneumatic-conveying system10.1016/j.partic.2017.07.007 ↗
35. Prediction of Horizontal Pneumatic Conveying of Large Coal Particles Using Discrete Phase Model10.1155/2020/1967052 ↗
36. CFD-DEM Simulation of Large-Scale Dilute-Phase Pneumatic Conveying System10.1021/acs.iecr.9b03008 ↗
37. Yang, L., and Xie, Y.H. (2006). Pneumatic Conveying Engineering, China Machine Press. [1st ed.].
38. Li, S.J., and Zhou, X.J. (1992). Theory and Application of Pneumatic Conveying, China Machine Press. [1st ed.].
39. Pickup (critical) velocity of particles10.1016/j.powtec.2005.08.009 ↗
40. Fu, P., Liu, L.H., Yang, W.P., Liu, R.X., Zhang, K., Guo, W.L., and Leng, C.Q. (2021). Design and experiment of Pneumatic conveying system for feed. J. Heilongjiang Anim. Husb. Vet. Sci., 24.
41. Simplified derivation of Stokes Viscosity Resistance Formula
42. Incipient motion of solid particles in horizontal pneumatic conveying10.1016/S0032-5910(92)85021-M ↗
43. Zhang, G.Q., and Wu, J.M. (2006). Fluid Mechanics, China Machine Press. [1st ed.].
44. Parameter calibration of granular feed discrete element Model based on injection cross section method