Study on Surface Integrity and Surface Roughness Model of Titanium Alloy TC21 Milling Considering Tool Vibration
Source abstract
Abstract
Due to its excellent strength, plasticity, and fracture toughness, titanium alloy has been widely used in the aerospace field. The specificity of its application environment places high demands on the surface quality of titanium alloy. In this paper, we study the effects of different lubrication methods on the microscopic topography, surface roughness, and microhardness of titanium alloy TC21 during the milling process. The lubrication methods include dry, high-pressure air cooling, and minimum quantity lubrication (MQL). Compared with dry milling and high-pressure air cooling conditions, the MQL environment can effectively suppress plastic deformation and surface defects of titanium alloy TC21. MQL is significant for improving the milling process of titanium alloy TC21. In addition, a surface roughness model considering milling vibration is developed. According to the results of orthogonal experiments, the prediction accuracy of the surface roughness model is acceptable, and the prediction errors are all below 20%.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Advanced machining processes and optimization · Advanced Machining and Optimization Techniques · Advanced Surface Polishing Techniques
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
College of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819, China
Funding
The Key laboratory project of Liaoning Province · Major State Basic Research Development Program of China · The Science and Technology Planning Project of Shenyang
References (52)
Show source-provided references
1. Effects of Minimum Quantity Lubrication (MQL) in machining processes using conventional and nanofluid based cutting fluids: A comprehensive review10.1016/j.jclepro.2016.03.146 ↗
2. Chetan Comparative analysis of dry, flood, MQL and cryogenic CO2 techniques during the machining of 15-5-PH SS alloy10.1016/j.triboint.2020.106196 ↗
3. Effect of MQL condition on cutting performance of high-speed machining of GH4099 with ceramic end mills10.1016/j.triboint.2021.107401 ↗
4. Performance evaluation of tool coatings and nanofluid MQL on the micro-machinability of Ti-6Al-4V10.1016/j.jmapro.2021.11.030 ↗
5. Influence of duplex jets MQL and nano-MQL cooling system on machining performance of Nimonic 80A10.1016/j.jmapro.2021.07.039 ↗
6. Experimental evaluation of eco-friendly hybrid cooling methods in slot milling of titanium alloy10.1016/j.jclepro.2021.125817 ↗
7. Performance evaluation of nanofluid MQL with vegetable-based oil and ester oil as base fluids in turning10.1007/s00170-015-7730-x ↗
8. Micro lubrication grinding mechanism and grinding force prediction model of vegetable oil-based nano particle jet and experimental verification
9. Modeling of cutting force in MQL machining environment considering chip tool contact friction10.1016/j.triboint.2017.09.015 ↗
10. Optimization of Process Parameters based on Surface Roughness and Cutting Force in MQL Turning of AISI 4340 using Nano Fluid10.1016/j.matpr.2017.11.060 ↗
11. The effect of cryogenic cooling and minimum quantity lubrication on end milling of titanium alloy Ti-6Al-4V10.1007/s12206-015-1110-1 ↗
12. Hybrid modeling with finite element and statistical methods for residual stress prediction in peripheral milling of titanium alloy Ti-6Al-4V10.1016/j.ijmecsci.2016.01.027 ↗
13. Mechanical behavior and microstructure control of the low-cost titanium-oxygen alloy prepared by ball milling and spark plasma sintering10.1016/j.jallcom.2021.161349 ↗
14. On deformation characterisation of machined surfaces and machining-induced white layers in a milled titanium alloy10.1016/j.jmatprotec.2021.117378 ↗
15. Investigations on burr formation mechanisms in micro milling of high-aspect-ratio titanium alloy ti-6al-4 v structures10.1016/j.ijmecsci.2020.105884 ↗
16. Electrical discharge-assisted milling for machining titanium alloy10.1016/j.jmatprotec.2020.116785 ↗
17. Study on surface integrity of titanium alloy machined by electrical discharge-assisted milling10.1016/j.jmatprotec.2021.117334 ↗
18. Microstructure effects on process outputs in micro scale milling of heat treated Ti6Al4V titanium alloys10.1016/j.jmatprotec.2017.09.042 ↗
19. A hybrid modelling approach towards prediction of cutting forces in micro end milling of Ti-6Al-4V titanium alloy10.1016/j.ijmecsci.2018.10.032 ↗
20. Thermal analysis of micro milling titanium alloy Ti–6Al-4V10.1016/j.jmatprotec.2015.10.019 ↗
21. Podulka, P. (2021). Suppression of the High-Frequency Errors in Surface Topography Measurements Based on Comparison of Various Spline Filtering Methods. Materials, 14.10.3390/ma14175096 ↗
22. Calibration of the scales of areal surface topography-measuring instruments: Part 1. Measurement noise and residual flatness10.1088/0957-0233/23/3/035008 ↗
23. Uncertainty in measurement of surface topography10.1088/2051-672X/3/3/035004 ↗
24. Zhang, M. (2004). Effect of Heat Treatment on Microstructure and Properties of TC21 Titanium Alloy. [Master’s Thesis, Northwestern Polytechnical University].
25. Development of high strength and high toughness damage tolerant titanium alloy TC21
26. Yang, D. (2017). Study on Milling Surface Integrity of Titanium Alloy Ti-6Al-4V Based on Long Fatigue Life. [Master’s Thesis, Shandong University].
27. Study on surface defects in milling Inconel 718 super alloy10.1007/s12206-015-0345-1 ↗
28. Simulation study on defect formation mechanism of the machined surface in milling of high volume fraction SiCp/Al composite10.1007/s00170-015-6876-x ↗
29. Yang, X.Y. (2013). Study on Tool Wear and Surface Integrity of Titanium Alloy Milling. [Master’s Thesis, Tianjin University].
30. Lu, Y.X. (2016). Study on Surface Integrity of Titanium Alloy Efficiently Milled by Cemented Carbide End Milling Cutter. [Master’s Thesis, Xiangtan University].
31. Effects of cutting parameters and tool nose radius on surface roughness and work hardening during dry turning Inconel 71810.1007/s00170-018-1721-7 ↗
32. Experiments on surface hardening of aluminum components by high-energy centrifugal milling10.1007/s00170-017-1486-4 ↗
33. Du, S.Y. (2017). Study on Machined Surface Integrity and Fatigue Properties of New Titanium Alloy. [Master’s Thesis, Nanjing University of Aeronautics and Astronautics].
34. Han, J.D. (2017). Experimental Study on Machined Surface Quality of Titanium Alloy TC11 Turning. [Master’s Thesis, Harbin University of technology].
35. Shi, Z.F. (2016). Study on Process Optimization and Relationship between Microstructure and Properties of TC21 Titanium Alloy. [Master’s Thesis, Northwestern Polytechnical University].
36. Zhang, X.W. (2016). Research on the Key Technology and Processing Mechanism of Micro-Milling. [Ph.D. Thesis, Northeastern University].
37. Natural frequencies of vibration in cracked Timoshenko beams within an elastic medium10.1016/j.tafmec.2022.103257 ↗
38. Vibration analysis of functionally graded beams using a higher-order shear deformable beam model with rational shear stress distribution10.1016/j.compstruct.2021.114586 ↗
39. Experimental vibration response of homogeneous beam models damaged by notches and strengthened by CFRP lamina10.1016/j.compstruct.2018.08.082 ↗
40. Frequency-dependent characteristics of grain-beam system: Negative mass and jump behaviour10.1016/j.ijmecsci.2021.106706 ↗
41. Mechanical Vibration Analysis and Computation10.1121/1.400056 ↗
42. A general procedure for the dynamic analysis of finite and infinite beams on piece-wise homogeneous foundation under moving loads10.1016/j.jsv.2010.01.017 ↗
43. Analysis on Vertical Dynamic Response of Simply Supported Beam Bridge under Successive Moving Loads
44. Dynamic response boundary analysis and application of elastic simply supported beam excited by uncertain moving load
45. Dynamics of Structures10.1115/1.3424082 ↗
46. Modeling of variable-pitch/helix milling system considering axially varying dynamics with cutter runout offset and tilt effects10.1016/j.ymssp.2021.108674 ↗
47. New procedures for calibration of instantaneous cutting force coefficients and cutter runout parameters in peripheral milling10.1016/j.ijmachtools.2009.08.005 ↗
48. Surface topography prediction in peripheral milling of thin-walled parts considering cutting vibration and material removal effect10.1016/j.ijmecsci.2021.106797 ↗
49. Du, Y.C. (2019). Study on Vibration Response and Surface Topography Prediction of Microfabrication. [Master’s Thesis, Shandong University].
50. Muñoz-Rubio, A., Bienvenido-Huertas, D., Bermúdez-Rodríguez, F.J., and Tornell-Barbosa, M. (2019). Design Optimization of the Aeronautical Sheet Hydroforming Process Using the Taguchi Method. Appl. Sci., 9.10.3390/app9091932 ↗
51. Kim, N., Bhalerao, I., Han, D., Yang, C., and Lee, H. (2019). Improving Surface Roughness of Additively Manufactured Parts Using a Photopolymerization Model and Multi-Objective Particle Swarm Optimization. Appl. Sci., 9.10.3390/app9010151 ↗
52. Li, H.Y. (2018). Study of tool Wear and Workpiece Surface Integrity in Titanium Alloy TC21 Milling under Micro-Lubrication Conditions. [Master’s Thesis, Northeastern University].