Optimization and Mapping of the Deep Drawing Force Considering Friction Combination
Source abstract
Abstract
Deep drawing is characterized by extremely complex deformation that is influenced by process characteristics such as die and punch shapes, blank shape, blank holding force, material properties, and lubrication. The optimization of the deep drawing process is a challenging issue due to the complicated functions that define and relate the process parameters. However, the optimization is essential to enhance the productivity and the product cost in the deep drawing process. In this paper, a MATLAB toolbox (Pattern Search) was employed to minimize the maximum deep drawing force (Fd-min) at different values of the operating and the geometrical parameters. As a result, a minimum deep drawing force chart (carpet plot) was generated to show the best combination of friction coefficients at the blank contact interfaces. The extracted friction coefficients guided the selection of proper lubricants while minimizing the deep drawing force. A finite element analysis (FEA) was applied through 3D model to simulate the deep drawing process. The material modeling was implemented utilizing the ABAQUS/EXPLICIT program with plastic anisotropy. The optimization results showed that the deep drawing force and the wrinkling decrease when compared with experimental and numerical results from the literature.
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Research context
OpenAlex topics: Metal Forming Simulation Techniques · Metallurgy and Material Forming · Advanced Surface Polishing Techniques
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Mechanical Engineering Department, Engineering College, Qassim University, Buraydah 51452, Saudi Arabia
Mechanical Design and Production Department, Faculty of Engineering, Cairo University, Giza 12613, Egypt
Mechanical Department, Beni Suef University, Beni-Suef 62764, Egypt
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