Flexible DEM Model Development and Parameter Calibration for Rape Stem

The discrete element method (DEM) is an effective technical tool for simulating the dynamic behavior of granular materials in agricultural engineering. However, most of the agricultural materials, such as rape stems, are flexible bodies, and it is difficult to simulate their elastic-plastic characteristics such as bending and failure using the rigid discrete element model. In this research, a flexible DEM model for rape stems was developed and the related parameters were calibrated. The proposed model consists of sequentially arranged rigid units, which were bonded together by the Hertz–Mindlin bonding contact model in the EDEM. The range of the contact parameters of a rape stem was first determined by bench test. The rape stem repose angle test was carried out as an evaluation indicator for the calibration of the DEM contact parameters. The significant factors affecting the repose angle in the contact parameters were discovered using the Plackett–Burman simulation test, and the optimal combination of these parameters was determined based on the response surface simulation test. The rape stem repose angle simulation result was 26.55° with a relative error of 2.2% for the physical tests. The rape-stem flexible DEM model’s bonding parameters were calibrated based on a three-point bending physical test and a Box–Behnken simulation test. The test results show that a rape stem’s maximum damage force obtained from the constructed model was 16.76 N, and the relative error of the measured values from the physical tests was 3.5%. The flexible DEM model could demonstrate the deformation and fracture of rape stems under an external force and can be used for the simulation of harvesting processes such as cutting, conveying, and threshing.