journal article·2025-09

Integration of Segregation Models for Continuous Casting

K. S. Tejaswi, G. Phanikumar

Publisher page

Abstract

No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.

Source: Not provided · Quality: missing

Research context

OpenAlex topics: Metallurgical Processes and Thermodynamics · Iron and Steelmaking Processes · Minerals Flotation and Separation Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (57)

Show source-provided references
1. Battle T, Eric H, Holappa L, Jalkanen H, Kitamura SY, Louhenkilpi S, Madias J, Mills K, Raipala K, Wijk O, et al (2014) Treatise on process metallurgy, vol 3: Industrial processes: Part a ferrous process metallurgy. https://doi.org/10.1016/C2010-0-67121-510.1016/C2010-0-67121-5 ↗
2. Sang B, Kang X, Li D (2010) A novel technique for reducing macrosegregation in heavy steel ingots. J Mater Process Technol 210(4):703–711. https://doi.org/10.1016/j.jmatprotec.2009.12.01010.1016/j.jmatprotec.2009.12.010 ↗
3. Ghosh A (2001) Segregation in cast products. Sadhana 26:5–24. https://doi.org/10.1007/BF0272847610.1007/BF02728476 ↗
4. Biloni H, Boettinger W (1996) Solidification. In R. W. Cahn & P. Haasen (Eds.), Physical metallurgy, 4th ed. North Holland, pp 669–84210.1016/B978-044489875-3/50013-2 ↗
5. Pardeshi R, Dutta P, Singh A (2009) Modeling of convection and macrosegregation through appropriate consideration of multiphase-multiscale phenomena during alloy solidification. Ind Eng Chem Res 48(19):8789–8804. https://doi.org/10.1021/ie900164f10.1021/ie900164f ↗
6. He F, Zhou L, Deng Z-H (2015) Novel mold breakout prediction and control technology in slab continuous casting. J Process Control 29:1–1010.1016/j.jprocont.2015.03.003 ↗
7. Yang H, Zhang X, Deng K, Li W, Gan Y, Zhao L (1998) Mathematical simulation on coupled flow, heat, and solute transport in slab continuous casting process. Metall Mater Trans B 29:1345–1356. https://doi.org/10.1007/s11663-998-0058-210.1007/s11663-998-0058-2 ↗
8. Sun H, Zhang J (2014) Study on the macrosegregation behavior for the bloom continuous casting: model development and validation. Metall Mater Trans B 45:1133–1149. https://doi.org/10.1007/s11663-013-9986-610.1007/s11663-013-9986-6 ↗
9. Chen H, Chen D, Gui L, Long M, Huang Y, Ma Y (2015) Numerical simulation of the coupled turbulent flow, heat and solute transport in the turbulent flow region of slab continuous casting. In: EPD congress 2015. https://doi.org/10.1007/978-3-319-48214-9_610.1007/978-3-319-48214-9_6 ↗
10. El-Bealy M (1995) On the mechanism of halfway cracks on macro-segregation in continuously cast steel slabs. ii: Macrosegregation. Scandinavian J Metallurgy 24(3):106–120
11. Guan R, Ji C, Zhu M, Deng S (2018) Numerical simulation of v-shaped segregation in continuous casting blooms based on a microsegregation model. Metall Mater Trans B 49:2571–2583. https://doi.org/10.1007/s11663-018-1352-210.1007/s11663-018-1352-2 ↗
12. Li Y, Sun Y, Bai X, Chen R, Lu X (2020) Numerical simulation of macrosegregation behavior of billet during continuous casting. In: TMS 2020 149th Annual Meeting & Exhibition supplemental proceedings, 1189–1199. https://doi.org/10.1007/978-3-030-36296-6_11010.1007/978-3-030-36296-6_110 ↗
13. Zhang Z, Wu M, Zhang H, Hahn S, Wimmer F, Ludwig A, Kharicha A (2022) Modeling of the as-cast structure and macrosegregation in the continuous casting of a steel billet: effect of m-ems. J Mater Process Technol 301:117434. https://doi.org/10.1016/j.jmatprotec.2021.11743410.1016/j.jmatprotec.2021.117434 ↗
14. Luo S, Li K, Wang W, Zhu M (2023) Numerical simulation of macrosegregation in continuously cast slab with application of s-ems and mr. J Mater Res Technol 24:6893–6907. https://doi.org/10.1016/j.jmrt.2023.04.25810.1016/j.jmrt.2023.04.258 ↗
15. Yang Y, Luo S, Chen L, Wang H, Wang W, Zhu M (2025) Effect of eccentric final electromagnetic stirring on solidification structure and macrosegregation in continuously cast round bloom. Metall Mater Trans B. https://doi.org/10.1007/s11663-025-03546-310.1007/s11663-025-03546-3 ↗
16. Yin S-K, Luo S, Zhang W-J, Wang W-L, Zhu M-Y (2021) Numerical simulation of macrosegregation in continuously cast gear steel 20CrMnTi with final electromagnetic stirring. J Iron Steel Res Int 28:424–436. https://doi.org/10.1007/s42243-020-00490-110.1007/s42243-020-00490-1 ↗
17. Dong Q-P, Zhang J-M, Yin Y-B, Nagaumi H (2022) Numerical simulation of macrosegregation in billet continuous casting influenced by electromagnetic stirring. J Iron Steel Res Int 29(4):612–627. https://doi.org/10.1007/s42243-021-00682-310.1007/s42243-021-00682-3 ↗
18. Wang Y, Zhang L, Chen W, Ren Y (2021) Three-dimensional macrosegregation model of bloom in curved continuous casting process. Metall Mater Trans B 52(4):2796–2805. https://doi.org/10.1007/s11663-021-02231-510.1007/s11663-021-02231-5 ↗
19. Kihara K, Okada N, Saito S, Kawashima K (2022) Numerical simulation of macrosegregation in a continuous casting mold with electromagnetic stirring. ISIJ Int 62(9):1862–187310.2355/isijinternational.ISIJINT-2022-120 ↗
20. Song S, Sun Y, Wei Y, Liu C (2024) Control of macrosegregation at the steel gradient transition by submerged entry nozzle and mold electromagnetic stirring. Ironmaking Steelmaking 51(7):675–691. https://doi.org/10.1177/0301923324124087110.1177/03019233241240871 ↗
21. Yang Y, Luo S, Wang W, Zhu M (2024) Modeling macrosegregation in continuously cast round bloom with combined electromagnetic stirring. In: The 75th World Foundry Congress10.1007/s11663-025-03681-x ↗
22. Shen H, Xu L, Dou Y, Wen S (n.d.) Modeling of macrosegregation with liquid core reduction in slab casting. In: The 75th World Foundry Congress
23. Mramor K, Vertnik R, Sarler B (2023) Simulation of macrosegregation in continuous casting of steel based on large-eddy simulation turbulence model and meshless solution procedure. IOP Conf Ser Mater Sci Eng 1274(1):012051. https://doi.org/10.1088/1757-899X/1274/1/01205110.1088/1757-899X/1274/1/012051 ↗
24. Lan P, Su C, Ai H (2024) Solidification structure and segregation in billet continuous casting under high casting speed for alloyed steel. Metall Mater Trans B 55(6):5093–5109. https://doi.org/10.1007/s11663-024-03314-910.1007/s11663-024-03314-9 ↗
25. Xu X, Ren N, Lu Z, Mirihanage W, Tsang E, Leung AP, Li J, Xia M, Dong H, Li J (2024) A data-driven approach for the fast prediction of macrosegregation. Metall Mater Trans A 55(6):2083–2097. https://doi.org/10.1007/s11661-024-07381-010.1007/s11661-024-07381-0 ↗
26. Liu H, Wang Y, Zhang L (2022) An improved three-dimensional macrosegregation model for the full-length curved continuous casting bloom. Metall Mater Trans B 53(5):3262–3275. https://doi.org/10.1007/s11663-022-02604-410.1007/s11663-022-02604-4 ↗
27. Zhao G-D, Zang X-M, Sun Y-X, Yao X-Y (2025) Effect of cooling rate on solidification behavior and micro-segregation of high-alloyed wrought superalloy gh4975. China Foundry. https://doi.org/10.1007/s41230-025-4083-410.1007/s41230-025-4083-4 ↗
28. Liang C, Song G, Liang L, Wang W, Zeng J (2024) Effect of solidification cooling rates and subsequent homogenization treatment on Mn–Cr–Mo element segregation in oil casing steels. Metals Mater Int 30(8):2269–2281. https://doi.org/10.1007/s12540-024-01633-910.1007/s12540-024-01633-9 ↗
29. Quinelato FP, Garccao WJL, Paradela KG, Sales RC, Baptista LADS, Ferreira AF (2020) An experimental investigation of continuous casting process: Effect of pouring temperatures on the macrosegregation and macrostructure in steel slab. Mater Res 23:e2020002310.1590/1980-5373-mr-2020-0023 ↗
30. Yao Y-C, Liu Z-Q, Rong W-J, Li B-K (2024) Effect of feeding steel strip carbon content on macrosegregation distribution in large continuous casting round bloom. J Northeastern Univ (Natural Science) 45(4):499
31. Assunccao M, Vynnycky M (2024) On macrosegregation in a binary alloy undergoing solidification shrinkage. Eur J Appl Math 35(1):40–61. https://doi.org/10.1017/S095679252300005010.1017/S0956792523000050 ↗
32. Chen H-X, Zhang A, Li H, Gao Y, Cui Y-H, Huang G-S, Jiang B, Pan F-S (2024) Segregation of mg-6gd alloy under natural convection: from macro solute distribution to micro dendrite growth. China Foundry 21(5):613–62410.1007/s41230-024-4126-2 ↗
33. Geng H, Chang Y-H, Zhang Z, Lan P, Wang P, Zhang J-Q (2024) Insight into effect of forced convection during slab casting on as-cast solidification structure. J Iron Steel Res Int. https://doi.org/10.1007/s42243-024-01367-310.1007/s42243-024-01367-3 ↗
34. Xu H, Dong Z, Ji C, Zhu M (2024) The effects of heating on the three dimensional evolution of microsegregation in continuous casting blooms of gear steel. Metall Mater Trans B 55(1):204–215. https://doi.org/10.1007/s11663-023-02950-x10.1007/s11663-023-02950-x ↗
35. Wang H-J, Zhang Z, Fan D-G, Jiang C-H, Zhang B-B, Wang P, Zhang J-Q (2024) Soft reduction control investigation of spot segregation in continuous casting bloom for 42CrMoA crankshaft steel. J Iron Steel Res Int. https://doi.org/10.1007/s42243-024-01295-210.1007/s42243-024-01295-2 ↗
36. Qiao T, Wang S, Guan R, Zhu X, Ai X, Yang J, Li S (2024) A numerical investigation into the effect of thermal shrinkage and solidification shrinkage on the microstructure and macrosegregation for continuous casting billet. Metall Mater Trans B 55(5):3663–3678. https://doi.org/10.1007/s11663-024-03215-x10.1007/s11663-024-03215-x ↗
37. Wang H, Wang P, Zhang J (2025) Improvement of macro/semi macrosegregation and mechanical properties of gear steel casting-rolling based on the continuous casting full process. Metall Mater Trans B. https://doi.org/10.1007/s11663-025-03548-110.1007/s11663-025-03548-1 ↗
38. Tran H-S, Castiaux E, Habraken A-M (2020) 2D thermal finite element analysis of sticker breakout in continuous casting. Procedia Manuf 50:376–383. https://doi.org/10.1016/j.promfg.2020.08.06910.1016/j.promfg.2020.08.069 ↗
39. He F, Zhou L (2019) Formation mechanism and influence factors of the sticker between solidified shell and mold in continuous casting of steel. High Temp Mater Processes 38(2019):192–198. https://doi.org/10.1515/htmp-2018-000510.1515/htmp-2018-0005 ↗
40. Faizullin A, Zymbler M, Lieftucht D, Fanghanel F (2018) Use of deep learning for sticker detection during continuous casting. Global Smart Industry Conference (GloSIC) 2018:1–6. https://doi.org/10.1109/GloSIC.2018.857015510.1109/GloSIC.2018.8570155 ↗
41. Liu Y, Ma Z, Wang X, Yao M (2023) Casting parameters and propagation behaviour of sticker breakout for the conventional slab. Ironmak Steelmak 50(7):678–686. https://doi.org/10.1080/03019233.2022.215495210.1080/03019233.2022.2154952 ↗
42. Dutta T, Mohan D, Shenoy S, Attar N, Kalokhe A, Sagar A, Bhure S, Pradhan SS, Praharaj J, Mridha S et al (2025) Microsim: a high-performance phase-field solver based on cpu and gpu implementations. Comput Mater Sci 246:11343810.1016/j.commatsci.2024.113438 ↗
43. SALOME (2025) Salome platform Accessed 09 March 2025
44. Yuan Q, Thomas BG, Vanka S (2004) Study of transient flow and particle transport in continuous steel caster molds: Part I. fluid flow. Metall Mater Trans B 35(4):685–702. https://doi.org/10.1007/s11663-004-0009-510.1007/s11663-004-0009-5 ↗
45. Belavy C, Hulko G, Ondrejkovic K, Kubis M, Bartalsky L (2015) Robust control of temperature field in continuous casting process as distributed parameter systems. 2015 20th International Conference on Process Control (PC), 125–130. https://doi.org/10.1109/PC.2015.716994910.1109/PC.2015.7169949 ↗
46. Yuan Q, Vanka S, Thomas B, Sivaramakrishnan S (2004) Computational and experimental study of turbulent flow in a 0.4-scale water model of a continuous steel caster. Metall Mater Trans B 35(5):967–982. https://doi.org/10.1007/s11663-004-0091-810.1007/s11663-004-0091-8 ↗
47. Yavuz MM (2011) Liquid steel flow in continuous casting machine: modelling and measurement. Ironmaking Steelmaking 38(6):453–463. https://doi.org/10.1179/1743281211Y.000000001310.1179/1743281211Y.0000000013 ↗
48. Yuan Q, Zhao B, Vanka SP, Thomas BG (2005) Study of computational issues in simulation of transient flow in continuous casting. Steel Res Int 76(1):33–43. https://doi.org/10.1002/srin.20050597010.1002/srin.200505970 ↗
49. THERMOCALC (2025) Thermocalc. Accessed 09 March 2025
50. Petrus B, Hammon D, Miller M, Williams B, Zewe A, Chen Z, Bentsman J, Thomas BG (2015) New method to measure metallurgical length and application to improve computational models. Iron Steel Technol 12(12):58–66
51. FLUENT. (2025). Fluent [[Online; accessed 09-March-2025]].
52. Maurya A, Jha PK (2014) Effect of casting speed on continuous casting of steel slab. Int J Mech Eng Robotics Res 1(1):13–21
53. Li Y, Chen W, Sun Y (2023) Analysis of macrosegregation during slab continuous casting using 3D-longitudinal 2D hybrid model. Ironmaking Steelmaking 50(7):794–808. https://doi.org/10.1080/03019233.2023.219025510.1080/03019233.2023.2190255 ↗
54. Dong Q, Zhang J, Qian L, Yin Y (2017) Numerical modeling of macrosegregation in round billet with different microsegregation models. ISIJ Int 57(5):814–823. https://doi.org/10.2355/isijinternational.ISIJINT-2016-65910.2355/isijinternational.ISIJINT-2016-659 ↗
55. Fang Q, Ni H, Wang B, Zhang H, Ye F (2017) Effects of EMS induced flow on solidification and solute transport in bloom mold. Metals 7(3):72. https://doi.org/10.3390/met703007210.3390/met7030072 ↗
56. Goyal R, Ghosh A (1992) Centerline segregation in continuously cast steel billets. Trans Indian Inst Met 45(5):303–314
57. Choudhary S, Ganguly S, Sengupta A, Sharma V (2017) Solidification morphology and segregation in continuously cast steel slab. J Mater Process Technol 243:312–321. https://doi.org/10.1016/j.jmatprotec.2016.12.03010.1016/j.jmatprotec.2016.12.030 ↗