journal article·2024-10-25Open access

An Investigation into the Behavior of Cathode and Anode Spots in a Welding Discharge

Antonina I. Karlina, Andrey E. Balanovskiy, Viktor V. Kondratiev, Victoria V. Romanova, Andrey G. Batukhtin, Yulia I. Karlina

Applied Sciences· Volume 14· Issue 21

Abstract

The effective development of modern welding technologies and the improvement of equipment and materials inevitably require deep theoretical knowledge about the physical phenomena occurring in the electric arc column and in the near-electrode region. However, there is still no convincing theoretical description of an arc discharge. This article demonstrates, through the generalization of known experimental facts and studies using a high-speed camera, that the conductive channel of an electric arc has a discrete structure, consisting of a set of thin channels through which the main discharge current passes. The cathode spot of an arc discharge is a highly heated and brightly glowing area on the cathode’s surface. Electron emission occurs from this region, which supports the discharge as well as the removal of the cathode material. We propose a new technique to study the reverse side of the cathode spot, revealing a structure consisting of individual cells or fragments of the cathode spot. For the first time, we present the anode spots captured by a high-speed camera. We carry out an analysis of the spots’ structure. We determine the parameters affecting the mobility of cathode and anode spots. We propose a hypothesis based on the obtained experimental facts about the heterogeneous structure of cathode and anode spots in an arc discharge and the existence of current filaments that affect the mobility of spots during arc combustion.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Vacuum and Plasma Arcs · Metal and Thin Film Mechanics · Welding Techniques and Residual Stresses

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Stroytest Research and Testing Centre, Moscow State University of Civil Engineering, 26, Yaroslavskoye Shosse, Moscow 129337, Russia

Department of Materials Science, Welding and Additive Technologies, Irkutsk National Research Technical University, Irkutsk 664074, Russia

Laboratory of Geochemistry of Ore Formation and Geochemical Methods of Prospecting, A. P. Vinogradov Institute of Geochemistry of the Siberian Branch of the Russian Academy of Sciences, Irkutsk 664033, Russia

Department of Energy, Trans-Baikal State University, Chita 672039, Russia

Funding

state assignment of Ministry of Science and Higher Education of the Russian Federation · Comprehensive study of aerodynamic characteristics of plasma systems of thermochemical fuel preparation

References (77)

Show source-provided references
1. The physics of welding10.1088/0305-4624/15/2/I05 ↗
2. The effects of metal vapour in arc welding10.1088/0022-3727/43/43/434001 ↗
3. A computational investigation of the effectiveness of different shielding gas mixtures for arc welding10.1088/0022-3727/42/11/115205 ↗
4. Finkelburg, V., and Mekker, G. (1961). Ehlektricheskie Dugi i Termicheskaja Plazma [Electric Arcs and Thermal Plasma], M. Pub. Izdatelstvo Inostrannojj Literatury [Foreign Literature Publishing House]. (In Russian).
5. Anders, A. Cathodic Arcs: From Fractal Spots to Energetic Condensation, Springer.
6. Ecton mechanism of the vacuum arc cathode spot10.1109/27.476469 ↗
7. The cathode spot of a vacuum arc10.1070/PU1978v021n08ABEH005674 ↗
8. State of the theory of vacuum arcs10.1109/27.964451 ↗
9. Experimental investigation on the motion of cathode spots in removing oxide film on metal surface by vacuum arc10.1088/0022-3727/41/17/175209 ↗
10. Cathode spot motion in high-current vacuum arcs under self-generated azimuthal and applied axial magnetic fields10.1088/0022-3727/17/4/013 ↗
11. High-resolution observation of cathodic arc spots in a magnetically steered arc plasma source in low pressure argon, nitrogen, and oxygen atmospheres10.1063/5.0072021 ↗
12. Atmospheric pressure plasmas: A review10.1016/j.sab.2005.10.003 ↗
13. Anode phenomena in arc discharges: A review10.1088/0963-0252/20/1/013001 ↗
14. Studies of the anode region of a high-intensity argon arc10.1063/1.331236 ↗
15. Anode melting from free-burning argon arcs10.1109/TPS.2004.823970 ↗
16. The anode region of electric arcs: A survey10.1088/0022-3727/43/2/023001 ↗
17. The atmospheric-pressure plasma jet: A review and comparison to other plasma sources10.1109/27.747887 ↗
18. Cathodic cleaning of oxides from aluminum surface by variable-polarity arc
19. Rakhovskii, V.I. (1970). Fizicheskie Osnovy Kommutatsii Elektricheskogo Toka v Vakuume. [Physical Bases of Switching Electric Current in a Vacuum], Nauka.
20. Cathode spot behavior in nitrogen and oxygen gaseous atmospheres and concomitant cathode surface modifications10.1016/j.surfcoat.2021.127441 ↗
21. Nanosecond displacement times of arc cathode spots in vacuum10.1109/27.782247 ↗
22. Dynamics of cathode spots in low-pressure arc plasma removing oxide layer on steel surfaces10.1063/1.4942870 ↗
23. Insights into surface modification and erosion of multi-element arc cathodes using a novel multilayer cathode design10.1063/1.5141406 ↗
24. Kesayev, I.G. (1968). Katodnye Protsessy Elektricheskoi Dugi (Cathode Processes of Electric Arc), Nauka. (In Russian).
25. Mesyats, G.L. (2000). Ektonyi v Vakuumnom Razryade: Proboy, Iskra, Duga, RAS. (In Russian).
26. Random walk of cathode arc spots in vacuum10.1088/0022-3727/16/1/005 ↗
27. Cathode spots of electric arcs10.1088/0022-3727/34/17/202 ↗
28. Structure and dynamics of high-current arc cathode spots in vacuum10.1088/0022-3727/30/1/015 ↗
29. Investigation of cathode spots and plasma formation of vacuum arcs by high speed microscopy and spectroscopy10.1109/27.640667 ↗
30. The dynamics of arc cathode spots in vacuum: New measurements10.1088/0022-3727/30/2/009 ↗
31. The dynamics of arc cathode spots in vacuum
32. Dos Santos, E.B.F., Kuroiwa, L.H., Ferreira, A.F.C., Pistor, R., and Gerlich, A.P. (2017). On the Visualization of Gas Metal Arc Welding Plasma and the Relationship Between Arc Length and Voltage. Appl. Sci., 7.10.3390/app7050503 ↗
33. Deep learning based real-time and in-situ monitoring of weld penetration: Where we are and what are needed revolutionary solutions?10.1016/j.jmapro.2023.03.011 ↗
34. Somerville, J.M. (1959). The Electric Arc, Methuen and Company, Ltd.
35. Electrode Phenomena in Transient Arcs10.1088/0370-1301/65/12/308 ↗
36. Ring Сonduction in the Еarly Stages of Sparks10.1088/0508-3443/7/11/411 ↗
37. The Early Stages of Spark Channel Expansion10.1088/0370-1328/74/3/309 ↗
38. Anode phenomena in vacuum and atmospheric pressure arcs10.1109/TPS.1974.4316856 ↗
39. Anode modes in vacuum arcs10.1109/94.625352 ↗
40. Anode modes in vacuum arcs: Update10.1109/TPS.2017.2708695 ↗
41. Microstructure of the current channels in a nanosecond spark discharge in atmospheric-pressure air in uniform and highly nonuniform electric fields10.1134/1.2051454 ↗
42. Parameters of a Microstructure of Erosion Regions during the Action of a Spark Discharge on a Copper Electrode Surface in Air10.1134/S1063784218100237 ↗
43. Formation of the Microchannel Structure of a Spark Discharge in Air in the Gap Spike-Plane10.1134/S1063784223900954 ↗
44. Structure of the Welding Arc Cathode Spot with a Nonconsumable Electrode10.1134/S0018151X17060025 ↗
45. Effect of anode composition on tungsten arc characteristics
46. Measurement of anode falls and anode heat transfer in atmospheric pressure high intensity arcs10.1063/1.333129 ↗
47. Video spectroscopy of vacuum arcs during transition between different high-current anode modes10.1109/TPS.2016.2602384 ↗
48. Capability enhancement of production of activating fluxes for arc welding using ultradispersed products of silicon waste processing10.1088/1757-899X/411/1/012035 ↗
49. Visualization of the process of metal heating and melting in the anode zone in an arc discharge with a tungsten electrode10.1134/S0018151X16050060 ↗
50. Invisible Structure of the Cathode Spot of a Welding Arc with a Tungsten Anode and a Film Cathode Burning in an Inert Gas10.1134/S0018151X19010012 ↗
51. Vacuum Arcs with Diffuse Cathode Attachment (Review)10.1134/S0018151X20040124 ↗
52. Physics of spotless mode of current transfer to cathodes of metal vapor arcs10.1109/TPS.2015.2445093 ↗
53. Rykalin, N.N., Kublanov, V.Y., and Zherebovich, A.S. (1974). Study of hydrodynamic flows inbath models applied to plasma-arc remelting. Physics and Chemistry of Materials Processing, The Chemical Rubber. Publishing Co.
54. A Perspective on Arc Welding Research: The Importance of the Arc, Unresolved Questions and Future Directions10.1007/s11090-015-9620-2 ↗
55. A Review of Anode Phenomena in Vacuum Arcs. Contrib
56. Secondary plasma in the gap of high current vacuum arcs: Origin and resulting effects
57. The high current metal vapor arc column between separatingelectrodes10.1109/TPS.1980.4317328 ↗
58. A Review of Anode Phenomena in Vacuum Arcs10.1109/TPS.1985.4316413 ↗
59. Shoeck, P. (1966). An Investigation of the Energy Balance on the Anode of High-Current Arcs Birning in an Argon Atmosphere. Sovremennye Problemy Teploobmena, Energiya.
60. Cathode and Anode Falls of Arcs with Fusible Electrodes II10.1088/0022-3727/27/10/016 ↗
61. Numerical Simulation of Metal Vapor Behavior in Argon TIG Welding
62. Effect of evaporation and temperature—dependent materialproperties on weld pool development10.1007/BF02652488 ↗
63. Landau, L.D., and Lifshits, E.M. (1982). Electrodynamics of Continuous Media, Nauka. (In Russian).
64. Energy spectrum of a metal and its singularities10.1070/PU1985v028n03ABEH003860 ↗
65. Electrons in metals (Introduction to the theory of Fermi surfaces). Part V. Construction of the Fermi surface
66. Fu, Y.H. (1990). Cathode Surface Effects and H.F.-Behaviour of Vacuum Arcs. [Ph.D. Thesis, Electrical Engineering, Technische Universiteit Eindhoven].
67. The influence of the thermophysical properties of the cathode material on the magnitude of the cathode voltage in an arc discharge
68. Influence of Welding Regimes on Structure and Properties of Steel 12KH18N10T Weld Metal in Different Spatial Positions10.1007/s11015-022-01271-9 ↗
69. Study of the Effect of K2O, Na2O, MgO, Al2O3 Oxide Additions on Density, Viscosity, Separability and Covering Capacity of CaO–MnO–SiO2 System Slag in Low Carbon Steel Automatic Submerged Arc Welding10.1007/s11015-023-01602-4 ↗
70. Rezanov, V.A., Martyushev, N.V., Kukartsev, V.V., Grinek, A.A., Skeeba, V.Y., Lyosin, A.V., and Karlina, A.I. (2022). Study of Melting Methods by Electric Resistance Welding of Rails. Metals, 12.10.3390/met12122135 ↗
71. Comparative evaluation of austenite grain in high-strength rail steel during welding, thermal processing and plasma surface hardening10.1088/1757-899X/560/1/012185 ↗
72. Electron theory of metals and geometry10.1070/PU1979v022n11ABEH005648 ↗
73. Pattern formation and self-organization in plasmas interacting with surfaces10.1088/0022-3727/49/39/393002 ↗
74. Formation of Self-Organized Anode Patterns in Arc Discharge Simulations10.1088/0963-0252/22/2/025017 ↗
75. Reguera, D., Rubí, J.M., and Bonilla, L.L. (2001). Pattern Formation in Electric Discharges. Coherent Structures in Complex Systems, Springer. Lecture Notes in Physics.10.1007/3-540-44698-2 ↗
76. Anode attachment modes and their formation in a high intensity argon arc10.1088/0963-0252/16/3/012 ↗
77. Investigation of the relationship between arc-anode attachment mode and anode temperature for nickel nanoparticle production by a DC arc discharge10.1088/0022-3727/49/12/125201 ↗